Flexible Liquid Crystal Display Panel with Segmented Black Matrix Walls

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Solution Overview

Problem

Flexible liquid crystal display panels experience severe displacement of liquid crystal molecules when bent, leading to uneven gaps and compromised display quality due to external stress.

Innovation Solution

A color film substrate with a flexible substrate, photoresist layer, alignment layer, and three-dimensional black matrix walls forming holding chambers, which fix liquid crystals and prevent random flow and displacement, thereby maintaining even cell gaps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible liquid crystal display panel is bent, then flexibility is achieved, but liquid crystal molecules displace and cell gaps become uneven

Engineering Contradiction:
ImproveflexibilityVSAvoidliquid crystal molecule position
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The invention introduces black matrix walls that segment the liquid crystal layer into multiple independent holding chambers. Each chamber acts as an isolated compartment that constrains liquid crystal molecules within specific boundaries, preventing their displacement during bending. This segmentation approach maintains flexibility while stabilizing the liquid crystal composition through physical compartmentalization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The black matrix walls serve as intermediary structures between the flexible substrate and the liquid crystal molecules. These walls provide mechanical support and create a stable framework that mediates the stress during bending, preventing direct transmission of bending forces to the liquid crystal molecules. The intermediary structure thus protects the liquid crystals from displacement while maintaining overall flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If black matrix walls are made taller to improve liquid crystal holding, then cell gap uniformity improves, but manufacturing complexity increases

Engineering Contradiction:
Improvecell gap uniformityVSAvoidblack matrix wall structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The invention applies different wall heights in different locations: taller black matrix walls are positioned at critical areas where liquid crystal holding is most needed, while shorter walls are used in other areas. This local differentiation optimizes the cell gap uniformity where required without unnecessarily increasing overall structural complexity and manufacturing difficulty throughout the entire display panel.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Rather than making all black matrix walls uniformly tall throughout the display panel, the invention applies the taller wall structure only partially - specifically at locations where liquid crystal displacement is most problematic. This partial application achieves the necessary cell gap uniformity control without the excessive manufacturing complexity that would result from uniformly tall walls across the entire panel.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS10845638B2Color film substrate, flexible liquid crystal display panel and preparation method
Publication Date: 2020.11.24 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US10845638B2 patent drawing
  • US10845638B2 patent drawing
  • US10845638B2 patent drawing

AI summary

The application provides a color film substrate, a flexible liquid crystal display panel and a preparation method. The color film substrate includes a flexible substrate, a photoresist layer, an alignment layer and black matrix walls. By disposing the three-dimensional black matrix walls with liquid crystal-holding chambers on the color film substrate, liquid crystals can be fixed in the holding chambers for avoiding the uneven cell gap caused by the displacement of the liquid crystals. Thus, the application solves the problem that an existing flexible liquid crystal display panel has severe displacement of the liquid crystals under stress.