Flexible LED Patch for Skin Care with Multi-Layer Circuit

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Solution Overview

Problem

Conventional skin care apparatuses are inconvenient to use due to the need for manual gripping, lack of comfort during application, and limited ability to provide both light and heat for skin improvement.

Innovation Solution

A light-emitting diode (LED) patch with a flexible substrate, circuit pattern, and cover part that can be easily attached to the skin, providing both light and heat for skin care, featuring a heat generation part and a connection cable for external power supply, ensuring secure adhesion and reliable operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional skin care apparatus is designed with a rigid structure to provide stable light emission, then the light emission stability is improved, but the ease of operation and comfort during usage deteriorates due to the need for manual gripping and rigid contact with skin

Engineering Contradiction:
Improvelight emission stabilityVSAvoidease of operation
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The patent employs a flexible substrate as the base structure of the skin care apparatus, allowing it to conform to the contours of the user's face and body. This flexible substrate replaces rigid housing structures, enabling the device to be easily manipulated and positioned while maintaining stable light emission through proper circuit design on the flexible base.

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If a conventional skin care apparatus uses a simple single-layer circuit structure, then the manufacturing complexity is reduced, but the reliability of electrical connection and light emission deteriorates

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidreliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The circuit structure is divided into multiple layers with distinct functions: a first circuit layer for power distribution, a second circuit layer for signal control and additional connections, and intermediate connection structures. This segmentation allows each layer to be optimized independently for its specific function while maintaining overall system reliability through multiple redundant connection paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite material structures including flexible substrate materials combined with conductive traces, adhesive layers with conductive fillers, and multi-layer circuit board constructions. These composite structures provide both mechanical flexibility and reliable electrical connections, achieving reliability without excessive manufacturing complexity.

Inventive Principle:
Principle #40Composite materials

3Device complexity

If a conventional skin care apparatus provides only light therapy, then the device complexity is reduced, but the effectiveness of skin care treatment deteriorates due to limited therapeutic capabilities

Engineering Contradiction:
Improvedevice complexityVSAvoideffectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent integrates multiple therapeutic functions into a single skin care apparatus: light-emitting diodes for phototherapy, heating elements for thermal therapy, and cooling components for cryotherapy. These different therapeutic modalities are combined in one device that can be applied to the skin, providing comprehensive skin care treatment without requiring multiple separate devices.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible substrate and circuit design are configured to support multiple types of therapeutic elements (light sources, heating elements, cooling elements) that can be selectively activated. This universal design allows the same device structure to deliver different therapeutic treatments based on user needs, enhancing effectiveness while maintaining manageable device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Manufacturing precision

If the LED patch uses a rigid substrate to maintain structural integrity, then the manufacturing precision is improved, but the adaptability to different skin contours deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidadaptability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent employs a flexible substrate as the base structure of the skin care apparatus, allowing it to conform to the contours of the user's face and body. This flexible substrate replaces rigid housing structures, enabling the device to be easily manipulated and positioned while maintaining stable light emission through proper circuit design on the flexible base.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LED patch enhances skin care convenience, comfort, and effectiveness by providing flexible attachment, stable conduction, and simultaneous light and heat therapy for improved skin penetration of active ingredients.

Implementation Method 1

a light source part including one or more LEDs mounted on one surface of the substrate part

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Implementation Method 2

a method has been proposed in which light in a specific wavelength band is irradiated onto skin to promote cell activity without thermal damage to tissues

Methodology Applied
Scientific EffectPhototherapy:

Implementation Method 3

a heat generation part configured to generate heat when power is applied

Methodology Applied
Scientific EffectJoule Heating: Joule Heating

Implementation Method 4

a conductive adhesive layer including a vertical conductive filler

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Data Source

PatentUS12102839B2LED patch for skin care apparatus and skin care apparatus including the same
Publication Date: 2024.10.01 AMOLIFESCIENCE CO LTD
  • US12102839B2 patent drawing
  • US12102839B2 patent drawing
  • US12102839B2 patent drawing

AI summary

An LED patch for a skin care apparatus is provided. An LED patch for a skin care apparatus according to an exemplary example of the present invention comprises: a substrate part; a circuit pattern part formed in at least two layers on the substrate part; a light source part including one or more LEDs mounted on one surface of the substrate part; and a cover part configured to cover at least one surface of the substrate part.