Flexible Light Sheets for Uniform Illumination

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Solution Overview

Problem

Conventional solid-state lighting systems with LEDs face challenges in achieving uniform illumination over arbitrarily sized and shaped areas due to thermal management issues and rigid structures, leading to increased costs and reduced efficiency.

Innovation Solution

The development of flexible light sheets with light-emitting elements that can be assembled into differently shaped illumination elements, allowing for uniform luminous flux density and conformability to various shapes, eliminating the need for additional thermal management and maintaining efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If conventional solid-state lighting systems with LEDs are used, then long life and robustness are achieved, but thermal management becomes complicated and the structure becomes rigid with fixed size

Engineering Contradiction:
ImprovelifespanVSAvoidthermal management complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts the thermal management function from the lighting system by using transparent thermoelectric materials that conduct heat away from LEDs while remaining optically transparent. This separates the thermal management requirement from the structural design, allowing the lighting system to maintain simplicity while achieving effective heat dissipation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The transparent substrate serves multiple functions simultaneously: it provides mechanical support for the LEDs, acts as a thermal conduction path for heat dissipation, and maintains optical transparency for light emission. This multi-functionality reduces the need for separate thermal management components, simplifying the overall system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If sealing requirements are implemented for exterior LED lighting systems, then weatherproofing is achieved, but the structure becomes rigid and size is fixed

Engineering Contradiction:
ImproveweatherproofingVSAvoidshape adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs flexible transparent substrates and thin-film thermoelectric materials that can be bent and shaped to conform to various surfaces while maintaining their structural integrity and functional properties. This flexibility allows the sealed lighting system to adapt to different shapes and sizes without compromising weatherproofing.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The lighting system is designed with flexible components that allow dynamic configuration and adaptation to different mounting surfaces. The flexible substrate enables the system to be shaped and repositioned as needed while maintaining the sealed enclosure for weatherproof operation.

Inventive Principle:
Principle #15Dynamics

3Illumination intensity

If the depth of the lighting system is increased to address uneven illumination, then illumination uniformity is improved, but cost increases and aesthetics are reduced

Engineering Contradiction:
Improveillumination uniformityVSAvoidsystem depth
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality enhancement by using transparent thermoelectric materials with optimized thermal conductivity in specific regions around the LEDs. This localized thermal management ensures uniform heat distribution and prevents hot spots, achieving even illumination without increasing overall system depth.

Inventive Principle:
Principle #3Local quality

4Illumination intensity

If transmittance of the illuminated surface is reduced to address uneven illumination, then illumination uniformity is improved, but system efficiency is reduced

Engineering Contradiction:
Improveillumination uniformityVSAvoidsystem efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical approach of reducing surface transmittance with a thermal management approach using transparent thermoelectric materials. Instead of blocking or absorbing light to control illumination distribution, the system uses thermal conduction to maintain uniform LED operating temperatures, preserving both illumination uniformity and optical efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the creation of compact, reliable, and cost-effective lighting systems that provide uniform illumination over arbitrary areas without the need for extensive thermal management, enhancing both efficiency and aesthetics.

Implementation Method 1

conventional solid-state lighting systems featuring light-emitting diodes (LEDs)

Methodology Applied
Scientific EffectLight-emitting diode: Light Emitting Diode

Implementation Method 2

In large measure the heat from LEDs is generally extracted by conduction

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11396999B2Sealed and sealable scalable lighting systems incorporating flexible light sheets and related methods
Publication Date: 2022.07.26 COOLEDGE LIGHTING
  • US11396999B2 patent drawing
  • US11396999B2 patent drawing
  • US11396999B2 patent drawing

AI summary

In accordance with certain embodiments, systems of lighting components feature multiple illumination panels each having a backing support and, secured thereto, multiple illumination elements. The illumination elements have shapes defined by arrangements of illumination unit cells may be assembled to illuminate an arbitrary two-dimensional area.