Flexible Light Treatment Head Heat Dissipation

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Solution Overview

Problem

Existing light treatment therapy equipment faces challenges with heat buildup, leading to patient discomfort and increased costs due to the need for multiple treatment heads and frequent maintenance, while also requiring a flexible design to accommodate larger treatment areas effectively.

Innovation Solution

A flexible light treatment head with an array of light sources integrated into a heat sink network and a flexible housing, featuring a synthetic face and back panel with heat sink bodies and air spaces for efficient heat dissipation, allowing the device to conform to body shapes and reduce heat transfer to the skin.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If multiple treatment heads are provided to manage heat buildup, then patient discomfort is reduced, but the initial investment and operational cost significantly increase

Engineering Contradiction:
Improvepatient discomfort from heatVSAvoidnumber of treatment heads required
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The treatment head is segmented into multiple functional zones with light sources distributed across the surface area, allowing heat to be dissipated across multiple heat sink locations rather than concentrating thermal load in a single location

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from a single-point heat dissipation approach to a distributed two-dimensional heat sink network across the treatment head surface, enabling simultaneous heat dissipation from multiple light source locations

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If treatment head size is increased to cover larger body areas, then treatment efficiency is improved, but flexibility and conformability to body shapes deteriorate

Engineering Contradiction:
Improvetreatment area coverageVSAvoidflexibility to conform to body shapes
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The treatment head incorporates a flexible substrate that allows the entire assembly to bend and conform to curved body surfaces while maintaining the distributed light source and heat sink configuration across the expanded surface area

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The treatment head design allows dynamic adaptation to different body contours through flexibility, enabling the same device to effectively treat various body parts with different geometries while maintaining optimal light source-to-skin contact

Inventive Principle:
Principle #15Dynamics

3Duration of action of moving object

If treatment duration is extended to improve healing results, then light penetration depth is increased, but heat buildup increases causing patient discomfort

Engineering Contradiction:
Improvetreatment durationVSAvoidheat generated by light sources
Core Design Contradiction:
Duration of action of moving objectVSTemperature

Solution Approach 1:

Heat sink structures serve as intermediary thermal management components between the light sources and the patient's skin, absorbing excess heat and preventing it from transferring to the treatment area, thereby enabling longer treatment durations without discomfort

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the harmful heat byproduct of extended light treatment into a manageable thermal characteristic by incorporating heat sinks that actively dissipate the heat, transforming what would be a treatment-limiting factor into a controllable parameter that allows longer treatment durations

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively manages heat dissipation, reduces patient discomfort, and lowers operational costs by enabling longer treatment sessions without the need for frequent head changes, while maintaining flexibility for larger treatment areas.

Implementation Method 1

incorporating a plurality of heat sink bodies closely associated with the light sources

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Implementation Method 2

heat sink bodies closely associated with the light sources

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

defining a substantial surface area in contact with the air

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS7396361B2Light treatment head
Publication Date: 2008.07.08 MEDITECH INTERNATIONAL INC
  • US7396361B2 patent drawing
  • US7396361B2 patent drawing
  • US7396361B2 patent drawing

AI summary

A light treatment head which incorporates an array of light sources, a flexible power distribution panel, a plurality of heat sink bodies closely associated with the light sources, and a flexible housing enclosing the light sources, the distribution panel and the heat sink bodies.