Flexible Lighting Connector With Self-Closing Piercing Contacts

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Solution Overview

Problem

Existing lighting connection systems are complex to use, limit flexibility in positioning and orientation of lighting devices, and pose safety and aesthetic issues due to visible cuts in cables and inflexible cable orientations.

Innovation Solution

A flexible electric connection apparatus with a support body made of insulating material and embedded conductors, allowing connection devices to be attached at any position using piercing pins that deform back to close holes, enabling easy repositioning and secure electrical contact without tools, even when electrified.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If lighting devices are connected using rigid electrified profiles with oblong cavities, then electrical connection is achieved, but the installation becomes complex and flexibility in positioning is limited

Engineering Contradiction:
Improveease of installationVSAvoidinstallation complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The rigid electrified profile is divided into modular segments with standardized connection interfaces. Each segment can be independently installed and connected, simplifying the overall installation process and enabling flexible positioning along the support structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection system transitions from fixed rigid connections to dynamically adjustable connections. The lighting devices can be easily attached and detached at various positions along the profile, allowing repositioning and reconfiguration without complex installation procedures.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If cable sheaths are cut to expose conductors for connection, then electrical connection is achieved, but visible cuts remain after device removal causing aesthetic and safety issues

Engineering Contradiction:
Improveease of device relocationVSAvoidaesthetic and safety hazards
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A reusable connector component serves as an intermediary between the cable sheath and lighting device. This connector can be attached to the intact sheath and allows electrical connection without cutting, enabling device relocation while maintaining the sheath's integrity and appearance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cable sheath is designed with flexible material that allows insertion of connection components without cutting. The flexible nature enables the sheath to accommodate connectors and maintain its protective and aesthetic function throughout the device's lifecycle.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If adapter units are permanently attached to cables, then electrical connection is achieved, but repositioning of lighting devices becomes difficult

Engineering Contradiction:
Improveconnection reliabilityVSAvoidrepositioning flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The adapter unit incorporates dynamic connection mechanisms that provide reliable electrical contact while allowing easy attachment and detachment. The connection maintains stability during use but enables quick repositioning when needed, balancing reliability with flexibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The adapter unit is pre-assembled with connection components that facilitate easy attachment to the cable and subsequent connection to lighting devices. This preliminary preparation ensures reliable connection while maintaining the ability to reposition devices along the cable length.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates easy repositioning and orientation of lighting devices without safety hazards, providing versatile lighting configurations and a clean aesthetic by allowing connection devices to be moved along the support body without visible holes or tool use.

Implementation Method 1

support body made of insulating material

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Implementation Method 2

piercing pins that deform back to close holes

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 3

piercing pins that deform back to close holes

Methodology Applied
Scientific EffectElastic recovery: Elastic Recovery

Data Source

PatentEP3765778B1Electric connection apparatus
Publication Date: 2023.08.23 LINEA LIGHT
  • EP3765778B1 patent drawingFigure 1~2
  • EP3765778B1 patent drawingFigure 1b~5
  • EP3765778B1 patent drawingFigure 6~7

AI summary

Electric connection apparatus comprising a support body (12) with an oblong development and provided with at least two electrical conductors (15) associated with the support body (12) along its oblong development, and at least a connection device (14) selectively attachable to the support body (12) in any position whatsoever along the oblong development of the latter, and provided with contact terminals (18) configured to generate an electric connection with the conductors (15).