Flexible Load Carriage Frame with Shock-Absorbing Spine

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Solution Overview

Problem

Conventional load carriage devices are rigid, prone to breakage, inhibit movement, add weight, and are uncomfortable, making it difficult for individuals to carry heavy loads over long distances without straining their back and joints.

Innovation Solution

A load carriage frame with an aluminum frame top and base connected by a flexible spine and carbon fiber tubes, designed to distribute weight across the back, hips, and waist, accommodating ergonomic movement and providing a strong, lightweight structure that absorbs energy to prevent breakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If conventional rigid load carriage devices are used, then structural strength is improved, but the device becomes prone to breakage and uncomfortable during use

Engineering Contradiction:
Improvestructural strengthVSAvoidprone to breakage
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent applies the dynamics principle by replacing rigid frame structures with flexible materials. The load carriage device uses flexible spine and side tubes made of materials like elastic polymers or rubber, allowing the structure to dynamically adapt to body movements and absorb impact forces, thereby preventing breakage while maintaining strength.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the physical parameters of the frame material from rigid to flexible. By using materials with appropriate elasticity and shock-absorbing properties, the frame maintains structural integrity while accommodating dynamic loads and reducing the risk of breakage during use.

Inventive Principle:
Principle #35Parameter changes

2Force

If conventional rigid load carriage devices are used, then weight distribution is improved, but movement of the individual is inhibited

Engineering Contradiction:
Improveweight distributionVSAvoidmovement freedom
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The flexible frame structure dynamically conforms to body movements, allowing free range of motion while maintaining effective weight distribution. The elasticity of the materials enables the frame to flex with the wearer's movements rather than restricting them.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses flexible structural elements instead of rigid shells. The flexible spine and side tubes act as compliant structures that distribute weight effectively while allowing the wearer to move freely, solving the contradiction between weight distribution and movement freedom.

Inventive Principle:
Principle #30Flexible shells and thin films

3Force

If conventional load carriage devices are used, then load carrying capacity is improved, but the device adds substantially to the weight of the load

Engineering Contradiction:
Improveload carrying capacityVSAvoiddevice weight
Core Design Contradiction:
ForceVSWeight of moving object

Solution Approach 1:

The patent employs composite materials that provide high strength-to-weight ratios. The flexible frame uses advanced polymers or rubber compounds that offer sufficient load-bearing capacity while minimizing the weight of the device itself, thus not adding substantially to the total load.

Inventive Principle:
Principle #40Composite materials

4Stability of the object's composition

If conventional rigid load carriage devices are used, then structural stability is improved, but comfort during use is reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidcomfort during use
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The flexible frame provides dynamic stability by adapting to body movements and contours. Rather than relying on rigid fixed geometry, the elastic materials maintain structural stability through their ability to flex and return to original shape, significantly improving comfort during use.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The frame effectively distributes the weight of heavy loads, enhancing mobility and comfort by using lightweight, durable materials that absorb shock, reducing the strain on the individual's body and preventing breakage.

Implementation Method 1

A spine is made of a flexible material configured to reverberate energy and connects a center portion of the proximal bar of the frame top to the rear portion of the frame base

Methodology Applied
Scientific EffectReverberation: Reverberation

Data Source

PatentEP3251545B1Load carriage frame
Publication Date: 2021.01.20 TYR TACTICAL LLC
  • EP3251545B1 patent drawingFigure 1
  • EP3251545B1 patent drawingFigure 2
  • EP3251545B1 patent drawingFigure 3

AI summary

Implementations described and claimed herein provide systems and methods for load carriage using a load carriage apparatus. In one implementation, a frame top (102) is disposed at a proximal end of a load carriage frame (100). The frame top (102) includes a proximal bar (112) and a distal bar (114) each extending between a first side bar (116) and a second side bar (118). A frame base (104) is disposed at a distal end of the load carriage frame (100), and the frame base (104) includes a rear portion (124) connected to a first side portion (128) and a second side portion (130). A spine (106) connects a center portion of the proximal ba r(112) of the frame top (102) to the rear portion (124) of the frame base (104). A first tube (108) extends from the first side bar (116) to the frame base (104) relative to the first side portion (128). A second tube (110) extends from the second side bar (118) to the frame base (104) relative to the second side portion (130).