Flexible Membrane Oil Storage Prevents Evaporation Loss

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Solution Overview

Problem

Current oil transportation and storage methods result in significant evaporation loss, environmental pollution, and safety risks due to tank breathing, leading to substantial economic losses and ecological harm.

Innovation Solution

A membrane-based apparatus is used to cover the oil surface during storage and transportation, preventing direct contact between oil and air, thereby reducing evaporation and mixing with water, and enhancing safety by separating oil vapor from air.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of substance

If traditional tank storage and transportation methods are used, then oil can be stored and transported, but significant evaporation loss and environmental pollution occur due to tank breathing

Engineering Contradiction:
Improveevaporation lossVSAvoidenvironmental pollution
Core Design Contradiction:
Loss of substanceVSObject-generated harmful factors

Solution Approach 1:

A flexible membrane is installed inside the tank to cover the oil surface, preventing direct contact between oil and air. The membrane expands and contracts with oil level changes, eliminating tank breathing while maintaining safety valve functionality for pressure relief.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane acts as an intermediary barrier between the oil and the air environment. It allows the tank to breathe for pressure equalization while blocking direct oil-air contact, thus preventing evaporation and pollution simultaneously.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If tank breathing is allowed for pressure equalization, then oil storage is simple, but fire and explosion risks increase due to oil vapor mixing with air

Engineering Contradiction:
Improvestorage simplicityVSAvoidfire and explosion risk
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The flexible membrane covers the oil surface and expands/contracts with oil level changes, maintaining tank pressure equalization while preventing oil vapor from mixing with air outside the tank, thus eliminating fire and explosion risks.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane creates a sealed inert environment above the oil surface, preventing oxygen and air from contacting oil vapor. This inert barrier eliminates the conditions for fire and explosion while allowing pressure equalization through the membrane.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Device complexity

If no membrane is used, then the apparatus is simple, but oil quality degrades due to water vapor condensation and oxidation

Engineering Contradiction:
Improveapparatus simplicityVSAvoidoil quality
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The membrane provides a simple yet effective barrier that prevents water vapor from condensing on the oil surface and blocking oxygen contact, thereby maintaining oil quality without adding complex equipment.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The membrane serves as an intermediary protective layer that prevents direct contact between oil and atmospheric moisture and oxygen, preserving oil quality while maintaining apparatus simplicity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Object-generated harmful factors

If recycling equipment is installed to capture oil vapor, then environmental pollution is reduced, but investment and energy consumption increase significantly

Engineering Contradiction:
Improveenvironmental pollutionVSAvoidenergy consumption
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

The membrane prevents oil vapor generation at the source by blocking air contact with oil, eliminating the need for subsequent recycling equipment and associated energy consumption.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The membrane converts the harmful effect of tank breathing into a beneficial sealed environment, preventing vapor generation rather than requiring energy-intensive recycling processes.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane system effectively reduces oil vapor pollution, maintains oil quality, enhances safety by minimizing fire risks, and lowers energy consumption by preventing breathing loss, while being adaptable for various oil types and tank configurations.

Implementation Method 1

A membrane 2 is arranged inside outer wall 1 and fixed thereto at the installation opening 3, oil inlet 6 or oil outlet 7. The rest part of membrane 2 is separated from outer wall 1. A chamber 12 formed by membrane 2 seals and stores oil

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Implementation Method 2

most part of membrane 2 expands or shrinks as a function of large and small tank breathing

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS9394105B2Oil storage and transportation apparatus
Publication Date: 2016.07.19 SHENZHEN TANER ENVIRONMENTAL STORAGE & TRANSPORTATION TECH
  • US9394105B2 patent drawing
  • US9394105B2 patent drawing
  • US9394105B2 patent drawing

AI summary

The present invention is an apparatus with flexible membrane for oil storage and transportation, comprising outer wall, installation opening, blocking cover, oil inlet, oil outlet and breathing orifice. The membrane is arranged in outer wall and fixed in the installation opening or the fixing part of outer wall. The rest of membrane is separated from outer wall. Valve and quick coupling are arranged in both oil inlet and oil outlet.