Flexible Microcurrent Patch With Integrated Battery and Current Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing microcurrent patches are bulky and inconvenient due to separate battery and pad configurations, and they lack flexibility and control over current flow, leading to reduced effectiveness.

Innovation Solution

A microcurrent patch with a small-sized battery and circuit disposed on a polymer film base, covered by a glue layer with holes, allowing for flexible attachment and adjustable current flow based on circuit width and hole number, enabling easy use on curved bodies and controlling current amounts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate battery and pad configuration is used, then the microcurrent patch can be assembled, but the device becomes bulky and inconvenient to use

Engineering Contradiction:
Improveconvenience of useVSAvoiddevice size
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

The patent combines the battery, circuit, and pad into a single integrated structure where the battery and circuit are disposed on the base and covered with a glue layer to form one unified device, eliminating the need for separate assembly and reducing overall device volume

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If metal electrodes are used to generate microcurrent through interaction with body fluid, then current generation is achieved, but flexibility is remarkably reduced

Engineering Contradiction:
Improvecurrent generation capabilityVSAvoidflexibility
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent uses a flexible base structure with a glue layer covering the battery and circuit, replacing rigid metal electrodes while maintaining current generation capability through the flexible configuration that can conform to body surfaces

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The glue layer serves as an intermediary between the circuit and the body fluid, enabling current generation through the flexible adhesive material rather than through rigid metal electrodes, thus maintaining both flexibility and electrical functionality

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If the circuit is made with larger linear width, then current flow is increased, but the ability to control current amount is reduced

Engineering Contradiction:
Improvecurrent flowVSAvoidcurrent control capability
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The patent creates different regions in the circuit with different linear widths, allowing specific areas to have higher current flow while maintaining overall control capability through the varied width design that can be adjusted for different current requirements

Inventive Principle:
Principle #3Local quality

4Ease of operation

If the patch is made rigid for structural stability, then manufacturing is easier, but the patch cannot be easily attached to curved human bodies

Engineering Contradiction:
Improveattachability to curved surfacesVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent employs a flexible base and glue layer configuration that allows the patch to conform to curved body surfaces while maintaining a simple manufacturing process through the use of flexible materials that can be easily assembled

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, flexible, and convenient microcurrent patch that can be easily attached to curved bodies, allowing for adjustable current flow and improved marketability, with increased productivity and effectiveness in delivering microcurrents.

Implementation Method 1

a small-sized battery disposed on the base to generate current

Methodology Applied
Scientific EffectElectrochemical reaction: Battery (electricity)

Implementation Method 2

a circuit disposed on the base and connected to the small-sized battery, wherein the circuit are disposed in two regions so that the current flows in the circuit

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

Each of both opposing faces of the glue layer is made of an adhesive material

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS11883646B2Microcurrent patch
Publication Date: 2024.01.30 VITZROCELL CO LTD
  • US11883646B2 patent drawing
  • US11883646B2 patent drawing
  • US11883646B2 patent drawing

AI summary

The present invention relates to a microcurrent patch having a small battery and a circuit unit that are arranged on a substrate and are covered with a glue layer so as to be formed as one body on the substrate, and thus the present invention is easy to use, improves productivity, and has excellent flexibility, thereby facilitating attachment to a human body having many curves, and adjusting the amount of current flowing through the patch according to the linear width of the circuit unit or the number of holes in the glue layer.