Flexible OLED Pixel Structure With Bottom Metal Light Shielding

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Solution Overview

Problem

Flexible OLED displays face challenges in maintaining the characteristics of driving transistors due to light exposure, which can alter their performance and functionality.

Innovation Solution

A bottom metal layer is strategically disposed around the driving transistor between the substrate and the polycrystalline semiconductor layer, blocking light and maintaining the transistor's characteristics by floating between the driving transistor and other transistors, and being covered by the barrier layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a flexible substrate is used for OLED display, then thickness and weight are reduced and flexibility is achieved, but light can penetrate through the substrate and alter the characteristics of driving transistors

Engineering Contradiction:
Improveweight of display panelVSAvoidcharacteristic stability of driving transistor
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

A bottom metal layer is introduced as an intermediary component between the flexible substrate and the driving transistor. This metal layer acts as a light-blocking barrier that prevents light from reaching and altering the transistor characteristics, while allowing the flexible substrate to maintain its weight-reduced and flexible properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The solution adds a new dimensional element (the bottom metal layer) to the existing structure. By placing this light-blocking layer in the vertical stacking sequence between the substrate and transistor, the patent resolves the light penetration issue without compromising the horizontal flexibility or weight advantages of the flexible substrate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the bottom metal layer is disposed around the driving transistor, then light-induced changes in transistor characteristics are prevented, but device structure becomes more complex

Engineering Contradiction:
Improvecharacteristic stability of driving transistorVSAvoidstructure complexity of pixel
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bottom metal layer is merged with the existing pixel structure by integrating it into the substrate stack. Rather than adding a completely separate component, the metal layer is incorporated as part of the layered structure, sharing space and functions with surrounding pixel elements to minimize overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bottom metal layer serves multiple functions: it blocks light from reaching the transistor, provides structural support within the pixel, and can potentially serve as an electrical connection element. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents light-induced changes in the driving transistor's characteristics, ensuring consistent performance and functionality even under flexible substrate conditions.

Implementation Method 1

A bottom metal layer is strategically disposed around the driving transistor between the substrate and the polycrystalline semiconductor layer, blocking light and maintaining the transistor's characteristics

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS11793039B2Display device
Publication Date: 2023.10.17 SAMSUNG DISPLAY CO LTD
  • US11793039B2 patent drawing
  • US11793039B2 patent drawing
  • US11793039B2 patent drawing

AI summary

An embodiment of a display device includes a display panel having a flexible characteristic and a rear passivation layer disposed on a rear surface of the display panel and including an opening, wherein a pixel is formed in an area of the display panel corresponding to the opening. The display panel includes: a flexible substrate including a polyimide layer and a barrier layer disposed on the polyimide layer; a driving transistor and a fifth transistor disposed on the substrate and including a polycrystalline semiconductor layer; a light emitting diode receiving an output current of the driving transistor; and a bottom metal layer disposed between the polyimide layer and the polycrystalline semiconductor layer in a cross-sectional view and disposed around a channel of the driving transistor in a plan view.