Flexible Optoelectronic Interconnect Structure for Extendable Lighting

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Solution Overview

Problem

Existing optoelectronic components lack extensibility, limiting their adaptability to various applications and geometries.

Innovation Solution

An optoelectronic component comprising flexible and extensible semiconductor chips and connecting elements, surrounded by a flexible polymeric shaped body, allowing for reversible deformation and length adjustment, enabling the component to be bent, extended, or compressed without damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rigid optoelectronic components are used, then structural stability is maintained, but adaptability to different geometries and applications is limited

Engineering Contradiction:
Improveadaptability to different geometriesVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent applies the dynamics principle by making the connecting elements and shaped body flexible and extensible, allowing the optoelectronic component to dynamically adapt its shape and size. The connecting elements can be elastically or plastically deformed, and the shaped body can be reversibly deformed, enabling the component to conform to different geometries while maintaining structural integrity through elastic recovery or controlled plastic deformation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements flexible shells and thin films by using a shaped body made of polymeric material that is flexible and extensible. This shaped body surrounds the connecting elements and semiconductor chips, providing a flexible enclosure that allows the entire component to be bent and deformed without breaking, thus achieving adaptability to different geometries while maintaining protective enclosure.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If fixed-length connecting elements are used, then manufacturing precision is maintained, but extensibility and adaptability are reduced

Engineering Contradiction:
ImproveextensibilityVSAvoidlength precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The connecting elements are designed with dynamic length characteristics, being elastically or plastically extensible rather than fixed. This allows the length to be adjusted after manufacturing to fit different application requirements, sacrificing strict length precision during manufacturing in exchange for post-manufacturing adaptability and extensibility.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by allowing the connecting elements to change their physical state between elastic and plastic deformation. This enables the length parameter to be modified after manufacturing through controlled deformation, achieving extensibility while maintaining acceptable manufacturing precision through tolerance ranges.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If rigid connecting elements are used, then electrical connection reliability is maintained, but flexibility and bendability are lost

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical connection reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The connecting elements are designed as flexible conductive structures that can be bent and deformed without breaking. These flexible connecting elements maintain electrical connection reliability through their ability to elastically recover or plastically deform within tolerance ranges, preventing connection failure while enabling flexibility for different geometries and applications.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The component can be adapted to different sizes and geometries, making it suitable for diverse applications, including flexible uses like garments and complex lighting fixtures, while maintaining functionality by allowing electromagnetic radiation to exit in multiple directions.

Implementation Method 1

The optoelectronic semiconductor chips are designed to emit electromagnetic radiation during operation. The optoelectronic semiconductor chips are, for example, luminescent diode chips such as light-emitting diode chips or laser diode chips.

Methodology Applied
Scientific EffectLight-emitting diode emission: Light Emitting Diode

Implementation Method 2

The connecting element can be deformed, bent or flexed in different directions. The connecting element can be deformed both plastically and elastically.

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 3

The connecting element can be deformed both plastically and elastically. Thus, the connecting element can be bendable or curvable.

Methodology Applied
Scientific EffectPlastic deformation: Plasticity

Implementation Method 4

the shaped body may be transparent to electromagnetic radiation emitted from the optoelectronic semiconductor chips

Methodology Applied
Scientific EffectElectromagnetic radiation transmission: Refraction

Data Source

PatentUS11967668B2Optoelectronic component with conductive, flexible and extendable connecting element and method for producing the same
Publication Date: 2024.04.23 OSRAM OPTO SEMICON GMBH & CO OHG
  • US11967668B2 patent drawing
  • US11967668B2 patent drawing
  • US11967668B2 patent drawing

AI summary

The invention relates to an optoelectronic component, comprising: at least two optoelectronic semiconductor chips, which are designed to emit electromagnetic radiation during operation; at least one connecting element, which is electrically conductive, flexible and extensible; and a shaped body, which surrounds the at least two optoelectronic semiconductor chips and the at least one connecting element at least in some locations, wherein the optoelectronic semiconductor chips are each arranged on a carrier. The invention further relates to a method for producing an optoelectronic component.