Flexible PCB Antenna Module for Smartphone Space Constraints

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Solution Overview

Problem

The limited space in smartphones for NFC and MST antennas due to existing wireless communication components and metal housing interference necessitates innovative antenna design and layout solutions.

Innovation Solution

A flexible smartphone antenna module integrating a magnetic sheet and a flexible PCB with two coil antennas, where the magnetic sheet is arranged to overlap the coil antennas, forming a single, thin, flexible body that minimizes electrical connections and maximizes space efficiency, with specific dimensions and configurations to accommodate both MST and NFC frequencies without interfering with the metal housing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple wireless communication components (LTE, Wi-Fi, Bluetooth antennas) are already housed in smartphones, then wireless communication capabilities are comprehensive, but available space for additional NFC or MST antennas is limited

Engineering Contradiction:
Improvewireless communication capabilitiesVSAvoidavailable space for antennas
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent implements nesting by placing the first coil antenna (MST) and second coil antenna (NFC) in concentric configurations where one antenna is positioned within the area of another. The flexible PCB is folded to create overlapping layers, allowing both antennas to occupy the same spatial footprint rather than requiring separate areas. This nesting approach enables dual antenna functionality within the constrained space of existing smartphone designs.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent utilizes the third dimension (thickness/folding) to resolve space constraints. The flexible PCB is folded to create a three-dimensional structure where antennas are positioned at different vertical levels and angular orientations. This dimensional transformation allows antennas to coexist in limited planar space by exploiting the Z-axis and angular separation, effectively increasing available antenna space without increasing the smartphone's footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If metal housing is used in smartphones, then structural strength and aesthetics are improved, but interference with antenna operation occurs

Engineering Contradiction:
Improvestructural strength of housingVSAvoidinterference with antenna operation
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating magnetically isolated zones around the antenna elements. Magnetic sheets are positioned adjacent to the coil antennas to contain and direct magnetic flux locally, preventing interference with the metal housing. The flexible PCB is folded to create physical separation between antennas and metal surfaces at critical locations. This localized magnetic shielding and spatial separation maintains the overall metal housing structure while protecting specific antenna regions from interference.

Inventive Principle:
Principle #3Local quality

3Area of stationary object

If flexible PCB with folded structure is used to integrate multiple antennas, then space efficiency is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvespace efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent employs a flexible PCB as a thin film substrate that can be folded into complex three-dimensional configurations. This flexible film approach allows multiple antennas to be integrated on a single substrate that can be bent and folded to achieve the required spatial arrangement. The flexible nature of the PCB enables post-manufacturing folding and assembly, reducing the need for complex multi-layer rigid PCB designs and simplifying the integration of multiple antenna elements into a compact form factor.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for efficient operation of both MST and NFC antennas within the constrained smartphone space, reducing interference from metal components and enhancing wireless communication capabilities.

Implementation Method 1

a magnetic sheet comprising a first magnetic sheet portion, a second magnetic sheet portion and a third magnetic sheet portion interposed between the first and second magnetic sheet portions

Methodology Applied
Scientific EffectMagnetic field coupling: Magnetic Field

Data Source

PatentUS10003120B2Smartphone antenna in flexible PCB
Publication Date: 2018.06.19 AQ
  • US10003120B2 patent drawing
  • US10003120B2 patent drawing
  • US10003120B2 patent drawing

AI summary

A thin, flexible antenna module is provided for use in a smartphone. When the antenna module is assembled in the smartphone, the antenna module provides an MST antenna and an NFC antenna. For this, the antenna module includes a flexible PCB containing two coil antennas and further includes a magnetic sheet engaged with flexible PCB. The flexible PCB and the magnetic sheet are attached to each other to form a single body.