Flexible PCB Attenuation Reduction Control Structure

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Solution Overview

Problem

High-frequency signal transmission lines on flexible circuit boards experience attenuation due to top and bottom angle structures, leading to poor signal transmission reliability and interference.

Innovation Solution

An impedance control layer with an attenuation reduction pattern, comprising openings of circular, rectangular, or rhombus shapes, is applied to correspond with bottom and top angle structures of the high-frequency signal transmission lines to reduce signal attenuation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If high-frequency signal transmission lines are formed with conventional structures on flexible circuit boards, then the manufacturing process is simple and cost-effective, but signal attenuation occurs due to top and bottom angle structures leading to poor signal transmission reliability

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidtransmission line structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by introducing attenuation reduction patterns specifically at the top and bottom angle structures of the transmission line, rather than uniformly modifying the entire transmission line. These patterns locally adjust the impedance characteristics at the critical angle regions where signal attenuation occurs, while leaving the rest of the transmission line structure unchanged. This targeted approach improves signal transmission reliability without significantly increasing overall device complexity.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If conventional high-frequency signal transmission lines are used, then the design and manufacturing process is straightforward, but impedance control is poor and signal interference occurs

Engineering Contradiction:
Improveimpedance control precisionVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent segments the transmission line structure by introducing discrete attenuation reduction patterns at specific locations (top and bottom angle structures). This segmentation allows independent optimization of impedance control at critical regions without requiring complete redesign of the entire transmission line, thus improving manufacturing precision for impedance control while maintaining relative simplicity in the manufacturing process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs parameter changes by modifying the geometric parameters of the transmission line at the angle structures through attenuation reduction patterns. These patterns alter the local impedance parameters and signal attenuation characteristics, enabling precise impedance control. The patterns can be integrated into existing manufacturing processes using standard PCB fabrication techniques, balancing improved precision with manufacturing ease.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If standard transmission line structures are formed on flexible circuit boards, then the production process is efficient and cost-effective, but signal attenuation and interference occur in high-frequency signal transmission

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidsignal attenuation
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent converts the harmful effect of angle structures (which cause signal attenuation) into a beneficial solution by strategically placing attenuation reduction patterns at these same angle locations. The patterns transform the problematic regions into controlled impedance zones that actually reduce signal loss. This approach addresses signal attenuation without requiring fundamental changes to the transmission line geometry or additional complex components.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS9041482B2Attenuation reduction control structure for high-frequency signal transmission lines of flexible circuit board
Publication Date: 2015.05.26 ADVANCED FLEXIBLE CIRCUITS
  • US9041482B2 patent drawing
  • US9041482B2 patent drawing
  • US9041482B2 patent drawing

AI summary

An attenuation reduction control structure for high-frequency signal transmission lines of a flexible circuit board includes an impedance control layer formed on a surface of a substrate. The impedance control layer includes an attenuation reduction pattern that is arranged in an extension direction of the high-frequency signal transmission lines of the substrate and corresponds to bottom angle structures of the high-frequency signal transmission lines in order to improve attenuation of a high-frequency signal transmitted through the high-frequency signal transmission lines. An opposite surface of the substrate includes a conductive shielding layer formed thereon. The conductive shielding layer is formed with an attenuation reduction pattern corresponding to top angle structures of the high-frequency signal transmission lines.