Flexible PCB Light-Emitting Component Arrangement

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Solution Overview

Problem

Existing light source devices, such as OLED and LED panels, require significant space and thickness due to electrical connections and their return lines, especially at crossover points, which complicates the mechanical and electrical fixing of connections external to the printed circuit board.

Innovation Solution

A light-emitting component arrangement featuring a flexible printed circuit board with electromechanical connecting parts that are mechanically and electrically coupled to the light-emitting components, allowing for external connections without the need for additional mechanical fixing, using various connection types like plug connectors, hooks, and bayonet connections.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If contact-connections on all sides are used to achieve homogeneous luminous image, then luminous homogeneity is improved, but area requirement and overall thickness increase

Engineering Contradiction:
Improveluminous homogeneityVSAvoidarea requirement
Core Design Contradiction:
Illumination intensityVSArea of stationary object

Solution Approach 1:

The electrical connection system is segmented into individual connection elements distributed at corners or edge regions of the light source device, rather than requiring continuous contact-connections across the entire perimeter. Each segment handles localized electrical connection, eliminating the need for extensive wiring while maintaining electrical functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection points are positioned at corner or edge regions (spatial dimension optimization), allowing electrical connections to be made at discrete locations rather than requiring planar contact-connections across the surface. This dimensional repositioning reduces the area occupied by wiring infrastructure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If contact-connections on all sides are used to achieve homogeneous luminous image, then luminous homogeneity is improved, but overall thickness increases particularly at crossover points

Engineering Contradiction:
Improveluminous homogeneityVSAvoidoverall thickness
Core Design Contradiction:
Illumination intensityVSLength of stationary object

Solution Approach 1:

The wiring infrastructure is extracted from the interior space of the light source device and repositioned to external connections at corner or edge regions. This removes the thickness-consuming crossover points from the device structure, as wires no longer need to traverse through the device interior from one side to another.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The electrical connection path is segmented into separate connection elements at different locations, eliminating the need for long traversing wires that would increase thickness. Each segment connects locally at its position, avoiding the accumulation of wire layers that would occur with full-perimeter contact-connections.

Inventive Principle:
Principle #1Segmentation

3Stability of the object's composition

If additional mechanical fixing device is used to fix external connection, then mechanical stability is improved, but device complexity increases

Engineering Contradiction:
Improvemechanical stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The electrical connection element and mechanical fixing function are merged into a single integrated component. The connection element serves dual purposes: establishing electrical contact and providing mechanical anchoring for external wires, thereby eliminating the need for separate mechanical fixing devices and reducing overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection element at corner or edge regions is designed with multi-functionality, serving both as an electrical contact point and as a mechanical anchor for external wiring. This universal component replaces what would otherwise require separate specialized components for electrical and mechanical functions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9245929B2Light-emitting component arrangement
Publication Date: 2016.01.26 DOLYA HOLDCO 5 LTD
  • US9245929B2 patent drawing
  • US9245929B2 patent drawing
  • US9245929B2 patent drawing

AI summary

A light-emitting component arrangement may include at least one flexible printed circuit board, at least one light-emitting component coupled to the flexible printed circuit board, at least one electromechanical connecting part, wherein the connecting part is mechanically fixed to the flexible printed circuit board and is electrically coupled to the light-emitting component, and wherein the connecting part has an electromechanical connection for mechanically and electrically connecting a connecting element which is external to the printed circuit board.