Flexible Printed Circuit Antenna for Electricity Meter Noise Shielding

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Solution Overview

Problem

Electricity meters face challenges in incorporating radios due to space constraints and interference from electrical noise, with external antennas being costly and complex, and internal antennas requiring significant board area and noise shielding.

Innovation Solution

An improved antenna configuration using a flexible printed circuit element connected to a radio, with a second printed circuit board element positioned between the main board and the flexible element to shield from noise, eliminating the need for coaxial cabling and external antennas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If external antennas are used outside the meter housing, then antenna radiation efficiency is improved, but device complexity and installation complexity increase due to cabling requirements and isolation circuits

Engineering Contradiction:
Improveantenna radiation efficiencyVSAvoidcabling and isolation circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the antenna from the traditional PCB plane and implements it as a flexible printed circuit element that can be positioned independently within the meter housing. This allows the antenna to be separated from noisy electrical components while remaining integrated within the housing, eliminating the need for external cabling and isolation circuits.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexible printed circuit antenna is nested within the meter housing structure, conforming to the internal geometry of the housing. This nested configuration allows the antenna to achieve optimal radiation efficiency within the constrained internal space without requiring external installation components.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If planar antennas are printed on the main PCB, then manufacturing cost is reduced, but sufficient board area is not available due to space constraints from other electrical components

Engineering Contradiction:
Improveantenna manufacturing costVSAvoidavailable PCB board area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent transitions from a two-dimensional PCB plane to a three-dimensional flexible printed circuit structure that can be folded and positioned within the meter housing. This dimensional change allows the antenna to utilize space in multiple dimensions rather than being constrained to a single flat plane, effectively increasing available area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The antenna is implemented using a flexible printed circuit element that can be folded and shaped to conform to the internal geometry of the meter housing. This flexibility allows the antenna to be positioned in areas that would be inaccessible to rigid PCB-mounted antennas, maximizing space utilization.

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If internal antennas are placed within the meter housing, then device complexity is reduced, but electrical noise from other components interferes with antenna performance

Engineering Contradiction:
Improveantenna integration simplicityVSAvoidelectrical noise interference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a folded flexible printed circuit structure as an intermediary between the radio circuitry and the antenna element. This folded structure can be positioned to physically separate the antenna from noisy electrical components while maintaining electrical connection, thereby reducing noise interference while keeping the antenna integrated within the housing.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Adaptability or versatility

If discrete antennas are attached to the main board, then antenna placement flexibility is improved, but sufficient clear area and ground plane are not available to achieve usable antenna efficiency

Engineering Contradiction:
Improveantenna placement flexibilityVSAvoidantenna efficiency
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses a flexible printed circuit element that can be folded and shaped to create the necessary antenna structure. This flexible approach allows the antenna to be positioned in areas with available space within the housing, and the folded structure itself can provide the necessary ground plane and clear area for efficient radiation, overcoming the limitations of rigid discrete antenna mounting.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces interference from electrical components, optimizes space usage, and simplifies installation by integrating the antenna within the meter housing, enhancing communication efficiency without the need for external cabling or isolation circuits.

Implementation Method 1

The flexible printed circuit element may be configured to conform to a shape of a portion of a meter housing

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The second printed circuit board element may serve to shield the antenna element on the flexible printed circuit element from noise generated by electrical components on the first printed circuit board element

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS9466870B2Electricity meter antenna configuration
Publication Date: 2016.10.11 ELSTER SOLUTIONS LLC
  • US9466870B2 patent drawing
  • US9466870B2 patent drawing
  • US9466870B2 patent drawing

AI summary

An improved electricity meter antenna configuration is disclosed herein. An electricity meter may include, for example, a radio, a first printed circuit board element, a second printed circuit board element and a flexible printed circuit element. The first printed circuit board element may be, for example, a main printed circuit board to which one or more electrical components are attached. The flexible printed circuit element may include at least a portion of an antenna element that is connected to the radio. In some cases, the second printed circuit board element may serve to shield the antenna element on the flexible printed circuit element from noise generated by electrical components on the first printed circuit board element. In some cases, an electrical connection path between the antenna element and the radio may be configured such that it does not include any coaxial cabling.