Flexible PCB Overlength Area for Universal Display Adaptation

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Solution Overview

Problem

Existing flexible printed circuit boards require multiple L-shaped designs for different display sizes, leading to inefficiencies in manufacturing and increased complexity in handling electromagnetic interference when applied along all four sides of a display.

Innovation Solution

A flexible printed circuit board with an overlength area that can be folded 180 degrees, allowing the same board to be used for various display sizes by adjusting its fold configuration, and incorporating electrical contacts for electromagnetic interference protection and power/data connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple L-shaped flexible printed circuit boards are manufactured for various display sizes, then the circuit boards can fit different display dimensions, but the manufacturing complexity and inventory requirements increase

Engineering Contradiction:
Improveadaptability to various display sizesVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a single flexible printed circuit board with an extendable area that can serve multiple display sizes. The board includes a first area with circuitry and a second extendable area that can be folded back along the first area, creating different effective lengths. This allows one universal board design to adapt to various display dimensions without requiring multiple specialized designs, thereby reducing manufacturing complexity while maintaining versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple L-shaped flexible printed circuit boards are manufactured for various display sizes, then the circuit boards can fit different display dimensions, but the inventory and handling requirements increase

Engineering Contradiction:
Improveadaptability to various display sizesVSAvoidease of manufacture
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent implements universality by creating a single standardized flexible printed circuit board design that can be configured for different display sizes through folding. The board comprises a first area containing circuitry and a second extendable area that folds back along the first area. This universal design eliminates the need to manufacture and manage multiple different L-shaped board variants, significantly improving ease of manufacture and inventory management while maintaining adaptability to various display dimensions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If electrical contacts are added for electromagnetic interference protection, then protection against electromagnetic interference is improved, but the device complexity increases

Engineering Contradiction:
Improveelectromagnetic interference protectionVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies merging by integrating electrical contacts directly into the flexible printed circuit board structure itself, rather than adding separate EMI protection components. The board includes first and second electrical contacts in the first area and third and fourth electrical contacts in the extendable area, which are incorporated during the same manufacturing process as the circuitry. This combined approach provides electromagnetic interference protection while minimizing additional device complexity, as the contacts become an inherent part of the board rather than separate additions.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentEP3142468B1Flexible printed circuit board and method of folding a flexible printed circuit board
Publication Date: 2018.04.11 TP VISION HLDG BV
  • EP3142468B1 patent drawingFigure 1
  • EP3142468B1 patent drawingFigure 2
  • EP3142468B1 patent drawingFigure 3

AI summary

The invention relates to a flexible printed circuit board (1) that comprises a flexible strip (2) and multiple light emitting elements (5). The flexible strip (2) comprises an overlength area (3) and is foldable substantially 180 degrees with a radius of substantially 0 mm in the overlength area (3). The multiple light emitting elements (5) have been applied to the flexible strip (2) outside the overlength area (3). Each of the multiple light emitting elements (5) is connectable to a source of power external to the flexible printed circuit board (1). At least one of the multiple light elements (5) is positioned on one side of the overlength area (3). At least one of the multiple lights elements (5) is positioned on the other side of the overlength area (3). The invention further relates to an electronic device comprising the flexible printed circuit board of the invention. The invention also relates to a method that comprises folding a flexible printed circuit board (1) between 0 and 90 degrees in the overlength area (3) in a first direction into a first folded state and folding the flexible printed circuit board (1) in the first folded state substantially 180 degrees in the overlength area (3) into a second folded state.