Flexible PCB Planar Coil Winding Density for Image Stabilization

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Solution Overview

Problem

Existing camera image stabilization modules experience variations in Lorentz force due to constant coil winding density, affecting the accuracy of image stabilization when a magnet moves.

Innovation Solution

A flexible printed circuit board with a planar coil design where the number of turns is greater on the inside than on the outside of the coil width, reducing Lorentz force variation and maintaining a stable magnetic force during magnet displacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If constant coil winding density is used, then manufacturing is simplified, but Lorentz force varies during magnet movement affecting image stabilization accuracy

Engineering Contradiction:
Improvecoil manufacturing simplicityVSAvoidimage stabilization accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies local quality by varying the coil winding density across different regions of the planar coil. Specifically, the inner region (first region) has a different winding density compared to the outer region (second region), allowing the coil to maintain more stable Lorentz force characteristics during magnet movement while remaining manufacturable through standardized printing processes

Inventive Principle:
Principle #3Local quality

2Force

If higher winding density is used throughout the coil, then magnetic force increases, but Lorentz force variation during magnet movement increases

Engineering Contradiction:
Improvemagnetic force magnitudeVSAvoidLorentz force stability
Core Design Contradiction:
ForceVSStability of the object's composition

Solution Approach 1:

The patent divides the coil into regions with different winding densities - the inner region has higher winding density to generate sufficient magnetic force, while the outer region has lower winding density to reduce Lorentz force variation during magnet movement. This local differentiation resolves the contradiction between force magnitude and force stability

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If lower winding density is used throughout the coil, then Lorentz force variation decreases, but magnetic force magnitude decreases

Engineering Contradiction:
ImproveLorentz force stabilityVSAvoidmagnetic force magnitude
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

By implementing different winding densities in different regions, the patent simultaneously achieves adequate magnetic force magnitude (through the inner region's higher density) and reduced Lorentz force variation (through the outer region's lower density), resolving the contradiction between force stability and force magnitude

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the accuracy of image stabilization by minimizing Lorentz force variation, allowing for high-performance optical configurations with reduced power consumption and improved camera image stabilization accuracy.

Implementation Method 1

performs image stabilization by using a magnetic force exerted by a coil to drive an imaging device or a correction lens

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the magnetic force (Lorentz force) exerted by the coil varies depending on the positional relationship between a magnet and the coil upon a movement of the magnet

Methodology Applied
Scientific EffectLorentz force: Lorentz Force

Data Source

PatentUS11657944B2Flexible printed circuit board and image stabilization module
Publication Date: 2023.05.23 SUMITOMO ELECTRIC INDUSTRIES LTD
  • US11657944B2 patent drawing
  • US11657944B2 patent drawing
  • US11657944B2 patent drawing

AI summary

A flexible printed circuit board according to the present disclosures includes a base film having an insulating property, and a planar coil disposed on a surface of the base film, wherein a number of turns on an inside of a center point of a coil width of the planar coil in a plan view is greater than a number of turns on an outside of the center point.