Flexible PCB Spiral Antenna for Compact Wireless Charging

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Solution Overview

Problem

Conventional enameled-wire coils used in antennas for mobile devices face limitations in size reduction, leading to inefficient power transmission and reception due to increased thickness and non-uniform magnetic fields.

Innovation Solution

A flexible printed circuit board with a continuous spiral pattern and curved design that increases the coupling coefficient, allowing for a smaller size while maintaining efficient electricity transmission and reception, incorporating a magnetic layer to block unwanted magnetic fluxes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the antenna size is reduced, then the portability and integration are improved, but the inductance per unit area decreases and the magnetic field becomes non-uniform

Engineering Contradiction:
Improveantenna sizeVSAvoidpower transmission efficiency
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent transitions from a planar coil structure to a three-dimensional spiral structure by curving the flexible printed circuit board. This dimensional change allows the coil to occupy vertical space, increasing the effective area for magnetic flux generation without increasing the footprint area, thereby maintaining high inductance in a compact form factor.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies curvature to the flexible printed circuit board to form a spiral-shaped coil. The curved configuration creates a more uniform magnetic field distribution compared to flat coils, and the spiral geometry increases the number of turns within a limited space, enhancing inductance while maintaining a small overall size.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If conventional enameled-wire coils are used, then the inductance can be increased, but the thickness must be increased reducing flexibility

Engineering Contradiction:
ImproveinductanceVSAvoidcoil thickness
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent employs a flexible printed circuit board as the substrate for the coil, which is inherently thin and flexible. This replaces conventional thick enameled-wire winding structures. The FPCB allows the coil to achieve required inductance through its spiral geometry and multiple turns within a thin profile, maintaining flexibility and enabling integration into space-constrained and flexible device designs.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible printed circuit board enables efficient and compact antenna designs for wireless charging devices, enhancing transmission and reception efficiency while being suitable for wearable terminals.

Implementation Method 1

a magnetic flux generated by passing a current through the transmitting antenna is used to generate a current in the receiving antenna

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS10292273B2Flexible printed circuit board, antenna, and wireless charging device
Publication Date: 2019.05.14 SUMITOMO ELECTRIC PRINTED CIRCUITS INC
  • US10292273B2 patent drawing
  • US10292273B2 patent drawing

AI summary

A flexible printed circuit board according to an embodiment of the present invention includes at least one insulating layer having flexibility and containing a synthetic resin as a main component; and at least one conducting layer including a circuit pattern, wherein the circuit pattern includes a continuous spiral pattern, and the flexible printed circuit board includes a curved portion that curves such that one side and another side of the spiral pattern are disposed close to each other.