Flexible Pipe Flooding Detection via Ultrasonic Polarity

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Solution Overview

Problem

Existing methods for detecting flooding in flexible pipes, particularly those used for hydrocarbon transport across bodies of water, are imprecise under external pressure conditions, failing to distinguish between flooded and dry annular spaces due to ultrasound propagation changes.

Innovation Solution

A non-intrusive ultrasonic method analyzing the polarity of reflected signals at the interface between the external sheath and the internal space, using a focused ultrasound beam with a central frequency between 1.5 MHz and 5 MHz, and comparing the signals to a database to determine the nature of the medium, allowing for reliable detection of flooding regardless of external pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ultrasonic sounding technique is used to detect flooding in flexible pipes, then non-intrusive inspection capability is provided, but under external pressure conditions the method fails to distinguish between flooded and dry annular spaces due to ultrasound propagation changes

Engineering Contradiction:
Improvenon-intrusive inspection capabilityVSAvoiddetection accuracy under external pressure
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent changes the parameter being measured from ultrasound amplitude (which is affected by external pressure) to ultrasound signal polarity (which remains consistent). By analyzing the polarity of reflected ultrasonic signals rather than their amplitude, the method maintains detection accuracy under varying external pressure conditions while preserving non-intrusive inspection capability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces polarity analysis as an intermediary measurement approach. Instead of directly measuring flooding conditions through amplitude (which is influenced by pressure), the method uses polarity as an intermediate indicator that is insensitive to pressure changes, thereby enabling accurate flooding detection under external pressure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If annular test with vacuum creation is used to measure tidal volume, then flooding detection capability is provided, but the volume measurement is imprecise and cannot determine the presence and depth of flooded areas

Engineering Contradiction:
Improveflooding detection capabilityVSAvoidvolume measurement accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical vacuum-based volume measurement system with an ultrasonic acoustic field-based detection system. This substitution eliminates the need for physical vacuum creation and volume measurement, using instead the polarity characteristics of reflected ultrasonic signals to detect flooding presence and depth with higher precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses ultrasonic wave polarity as an intermediary indicator to infer flooding conditions. Rather than directly measuring volume (which is imprecise), the method analyzes the polarity of reflected signals as an intermediate step that provides more accurate information about flooding presence and depth.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Use of energy by moving object

If ultrasound propagation relies on coupling medium property, then ultrasound propagation capability is improved, but under external pressure the coupling medium becomes unnecessary and the inspection method cannot distinguish flooded from dry annulus

Engineering Contradiction:
Improveultrasound propagation capabilityVSAvoidflooded vs dry distinction capability
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent changes the detection parameter from ultrasound propagation capability (which depends on coupling medium and is affected by pressure) to ultrasound signal polarity (which is independent of coupling medium and pressure conditions). This parameter change enables consistent flooding detection whether or not a coupling medium is present.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the harmful effect of external pressure removing the coupling medium into a beneficial opportunity. By using polarity analysis, the method works equally well whether a coupling medium is present or absent, and whether the annulus is flooded or dry, turning the pressure-induced removal of the coupling medium from a problem into a non-issue.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and reliable detection of flooding in flexible pipes under varying external pressures, distinguishing between dry and flooded annular spaces, ensuring the integrity of the pipe's armor layers and preventing corrosion.

Implementation Method 1

sending an ultrasonic signal from outside the outer sheath onto a region to be controlled of the outer sheath, and receiving the reflected signal at the interface between the region to be controlled of the outer sheath and the internal space opposite the region to be controlled of the outer sheath

Methodology Applied
Scientific EffectUltrasonic reflection: Reflection

Implementation Method 2

sending an ultrasonic signal from outside the outer sheath onto a region to be controlled of the outer sheath

Methodology Applied
Scientific EffectUltrasonic propagation: Ultrasound

Implementation Method 3

comprising: analysis of the polarity of the signal reflected at the interface and determination, as a function of the analyzed polarity, of at least the nature of the medium at the interface

Methodology Applied
Scientific EffectPolarity analysis: Polarisation

Data Source

PatentEP3241020B1Method of checking a flexible line and associated installation
Publication Date: 2021.03.24 TECH N POWER
  • EP3241020B1 patent drawingFigure 1~2
  • EP3241020B1 patent drawingFigure 3~6

AI summary

The present invention relates to a method of checking a flexible line comprising at least one armour layer (24, 25) surrounded by an external sheath (30), the external sheath (30) delimiting an internal space (33) receiving the armour layer (24, 25) and comprising at least one medium (M) at the interface between the external sheath (30) and the internal space (33). The method comprises: - the dispatching of an ultrasound signal over a region to be checked of the external sheath (30), and - the receiving of the signal reflected at the interface between the region to be checked of the external sheath (30) and the internal space (33) opposite the region to be checked of the external sheath (30). The method comprises, furthermore, the analysis of the polarity of the signal reflected and the determination, as a function of the polarity analysed, of at least the nature of the medium (M) at the interface.