Flexible Plate Heat Dissipation for Curved Display Panels

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Solution Overview

Problem

Display panels with extreme curvature face challenges in heat dissipation and attachment due to the stiffness of conductive plates, which can damage thin films and lead to poor support and appearance issues when fastened to brackets.

Innovation Solution

A display apparatus featuring a flexible plate with a heat-dissipating material, including a thin sheet and a rigid plate, adhered to the rear surface of a display panel, allowing for effective heat dissipation and support, even on curved surfaces, without damaging the thin film and ensuring proper attachment to brackets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a rigid conductive plate is used for heat dissipation on a curved display panel, then heat dissipation performance is improved, but the plate cannot conform to the extreme curvature and damages thin films

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidthin film integrity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The heat dissipation structure is divided into two segments: a flexible thin sheet that conforms to the curved surface and a rigid plate that provides heat dissipation. The flexible thin sheet is first adhered to the curved display panel, and then the rigid plate is adhered to the flexible thin sheet, allowing each segment to perform its specific function without compromising the other

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite structure combining a flexible thin sheet material and a rigid conductive plate material. This composite configuration allows the heat dissipation structure to simultaneously achieve flexibility for conforming to curved surfaces and rigidity for effective heat dissipation, while protecting the thin films on the display panel

Inventive Principle:
Principle #40Composite materials

2Strength

If a rigid conductive plate is fastened to brackets, then structural support is improved, but appearance issues occur due to poor support on curved surfaces

Engineering Contradiction:
Improvestructural supportVSAvoidappearance quality
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The support structure is segmented into a flexible thin sheet that contacts the curved display panel surface and a rigid plate that provides structural strength for bracket attachment. This segmentation allows the flexible portion to adapt to the curved shape for good appearance, while the rigid portion provides the necessary structural support

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If a flexible thin sheet alone is used for heat dissipation on curved surfaces, then conformability is improved, but heat dissipation effectiveness is reduced

Engineering Contradiction:
Improveconformability to curved surfaceVSAvoidheat dissipation effectiveness
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The invention combines a flexible thin sheet with a rigid conductive plate in a composite heat dissipation structure. The flexible thin sheet ensures conformability to the curved display panel surface, while the rigid conductive plate layer provides enhanced heat dissipation effectiveness, achieving both adaptability and thermal performance

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible plate configuration enhances heat dissipation and supports the rear surface of the display panel during attachment, optimizing the manufacturing process and reducing energy consumption while maintaining the appearance of the display apparatus.

Implementation Method 1

a flexible thin sheet (11) made of a material having a heat dissipating effect

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a plate (12) made of a material having a heat dissipating effect

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS20240260435A1Display apparatus and method for manufacturing the same
Publication Date: 2024.08.01 LG DISPLAY CO LTD
  • US20240260435A1 patent drawing
  • US20240260435A1 patent drawing
  • US20240260435A1 patent drawing

AI summary

A display apparatus and a method of manufacturing the same are discussed. In one example, the display apparatus includes a flexible display panel having a curved portion, a cover member attached to a display surface of the display panel, and a flexible plate adhered to a rear surface of the display panel. Further, the flexible plate includes a flexible thin sheet and at least one plate.