Flexible Pneumatic Connector Prosthetic Socket Sealing

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Solution Overview

Problem

Existing prosthetic socket systems face issues with pressure distribution, leading to shear forces, edema, and tissue damage due to inadequate contact between the residual limb and the socket, and existing connectors are prone to leaks and breakage from impact.

Innovation Solution

A flexible pneumatic connector with a flange and elongated tubular section is used, providing a secure seal by abutting the socket surfaces and distributing pressure evenly, made from high-strength elastomer materials to absorb impact and prevent leaks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid connector is used to provide pneumatic connection, then structural strength is improved, but impact resistance deteriorates leading to breakage

Engineering Contradiction:
Improveconnector strengthVSAvoidimpact resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent employs a flexible membrane or diaphragm as the connector component that can deform under impact loads while maintaining the pneumatic seal. This flexible element absorbs impact energy through elastic deformation rather than rigid fracture, resolving the contradiction between needing structural strength and resisting impact breakage.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If a metal fitting is used for pneumatic connection, then connection strength is improved, but susceptibility to impact damage increases

Engineering Contradiction:
Improveconnection strengthVSAvoidimpact susceptibility
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent changes the material parameter from rigid metal to flexible elastomer or rubber-like material. This parameter change allows the connector to maintain adequate connection strength while gaining impact resistance through material elasticity and energy absorption, eliminating the harmful effect of impact susceptibility.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If an open-ended socket is used, then ease of insertion is improved, but pressure distribution deteriorates causing shear forces and edema

Engineering Contradiction:
Improveinsertion easeVSAvoidshear force on stump
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent extracts or removes the open-ended configuration from the socket design and replaces it with a closed or substantially closed chamber. This extraction of the problematic open-ended feature eliminates the harmful shear forces and pressure distribution issues while maintaining ease of insertion through the closure design.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures reliable sealing and even pressure distribution within the socket, reducing the risk of edema and tissue damage while withstanding daily impacts without breakage.

Implementation Method 1

made from high-strength elastomer materials to absorb impact and prevent leaks

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

providing a secure seal by abutting the socket surfaces and distributing pressure evenly

Methodology Applied
Scientific EffectPressure distribution: Pressure Gradient

Data Source

PatentEP2144578B1Pneumatic connector for prosthetic socket
Publication Date: 2016.10.12 OTTO BOCK HEALTHCARE GMBH
  • EP2144578B1 patent drawingFigure 1
  • EP2144578B1 patent drawingFigure 2~4
  • EP2144578B1 patent drawingFigure 5~7

AI summary

Artificial limb comprising a prosthetic socket (130) with a sealed interior wherein a positive or negative pressure may be generated through a fitting fixed in a hole (136) of the socket', connected to a pressure source through a flexible tubing with a connector made of flexible material, the connector has a flange (206) formed at one end of an elongated tubular section (208), a airtight seal surface of said flange sealingly abutting one of the surfaces (138, 139) of the socket (130) around the hole (136), a tubular section (202, 204) having a lumen (210) extends through the hole (136) from the seal surface of the flange (206).