Flexible Pouch Container With Rotatable Cover Lock

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Solution Overview

Problem

Large liquid containers face challenges in accommodation due to increased weight and expansion, leading to liquid detention at folded parts during filling, making it difficult to easily assemble them into cases.

Innovation Solution

A container design featuring a case with a rotatable cover and locking mechanism that allows easy accommodation of a pouch with a flexible bag and vent plug, enabling the pouch to be assembled by moving the cover between positions and locking the vent plug, facilitating easy filling and assembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the bag size is increased to contain a large amount of liquid, then the liquid capacity is improved, but the weight and expansion of the bag increase, making it difficult to handle and assemble

Engineering Contradiction:
Improveliquid capacityVSAvoidbag weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The invention separates the liquid container into two independent parts: a flexible pouch containing the liquid and a rigid case providing structural support. The pouch can be filled to any capacity without being constrained by the case size, while the case provides stable handling characteristics. This segmentation allows the liquid capacity to be increased without proportionally increasing the overall weight and dimensions of the container assembly.

Inventive Principle:
Principle #1Segmentation

2Quantity of substance

If the bag size is increased to contain a large amount of liquid, then the liquid capacity is improved, but the bag expansion makes it difficult to accommodate in the case without folding

Engineering Contradiction:
Improveliquid capacityVSAvoidbag volume
Core Design Contradiction:
Quantity of substanceVSVolume of moving object

Solution Approach 1:

The pouch is designed as a flexible, dynamic container that can change its shape and volume. When empty or partially filled, the pouch remains compact and can be easily accommodated in the case. When filled with liquid, the pouch expands dynamically to accommodate the liquid volume while maintaining a manageable form factor due to its flexible nature, eliminating the need for folding even when containing large amounts of liquid.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If the bag is folded to fit in the case, then the accommodation is improved, but liquid detention occurs at the folded parts, causing filling obstacles

Engineering Contradiction:
Improveassembly easeVSAvoidfilling efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The pouch is pre-formed with a three-dimensional expanded structure before insertion into the case. This preliminary expansion allows the pouch to be inserted in its final filled configuration, eliminating the need to fold or compress it during assembly. The pouch maintains its expanded shape during filling, ensuring smooth liquid flow without detention at folded parts, thus maintaining high filling efficiency while achieving easy assembly.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If a rotatable cover with locking mechanism is used, then the assembly ease is improved, but the device complexity increases

Engineering Contradiction:
Improveassembly easeVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The locking mechanism is designed to be self-actuating through the rotational motion of the cover itself. As the cover is rotated to its closed position, the locking protrusion on the cover automatically engages with the locking groove on the case, providing self-locking functionality. This eliminates the need for separate locking components or complex mechanisms, achieving easy assembly through simple rotational motion while maintaining structural simplicity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12434483B2Container and method for producing container
Publication Date: 2025.10.07 BROTHER KOGYO KK
  • US12434483B2 patent drawing
  • US12434483B2 patent drawing
  • US12434483B2 patent drawing

AI summary

There is provided a container including: a case with an opening and having a lower wall and a lateral wall, a cover configured to move between a first position blocking part of the opening of the case, and a second position uncovering the opening of the case, a pouch having a flexible bag and a vent plug, and a locking part configured to move between a position to lock the cover on the case, and a position to unlock the same. The opening exposes an internal space via part of the lateral wall. The lateral wall defining the opening has a locking portion to lock the vent plug. When the cover is in the first position, a leading end of the cover defines the opening. The locking part is positioned at the lateral wall defining the opening or at the leading end.