Flexible Photovoltaic Column Cladding for Low-Turbulence Power Generation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solar cells and wind turbines are not form-fittingly attached to columns, leading to susceptibility to weather damage, airflow interference, and reduced efficiency due to protruding frames and rotation forces.

Innovation Solution

The integration of flexible photovoltaic elements directly attached to the surface of columns, such as wind turbine pillars, using adhesive bonding and flexible materials like perovskite or organic photovoltaic elements, which are bendable and stretchable, eliminating the need for frames and stabilizing structures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If solar cells are mounted in fixed frames on the column surface, then the photovoltaic elements are securely attached, but the solar panels protrude from the column surface making them susceptible to weather damage and affecting airflow over rotor blades

Engineering Contradiction:
Improvesecure attachment of photovoltaic elementsVSAvoidweather damage susceptibility and airflow interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent applies flexible photovoltaic elements that can be directly attached to the column surface without rigid frames. These thin film photovoltaic elements conform to the column's curvature and can be secured through adhesive bonding or other attachment methods, eliminating the protruding frame structure that causes weather damage and airflow interference while maintaining secure attachment.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention extracts and removes the frame structure from the photovoltaic element assembly. By using frameless flexible photovoltaic elements, the design eliminates the harmful protruding frames while retaining the essential photovoltaic functionality, allowing direct surface attachment that reduces weather exposure and airflow disruption.

Inventive Principle:
Principle #2Taking out (Extraction)

2Productivity

If solar panels are mounted on rotor blades, then energy generation is enhanced, but the solar cells are subjected to greater forces due to rotation and affect airflow over the rotor blades

Engineering Contradiction:
Improveenergy generationVSAvoidresistance to rotational forces
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

Flexible photovoltaic elements are used on rotor blades to replace rigid solar panels. These flexible elements can withstand the dynamic loading and deformation experienced during rotation, maintaining structural integrity while generating energy. Their flexibility allows them to accommodate blade flexing without failure.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The photovoltaic elements are designed to conform to the curved surface of the rotor blades, following the blade's aerodynamic profile. This curved adaptation ensures the photovoltaic elements remain attached during rotation and do not disrupt the airflow over the blade surface, maintaining both structural strength and aerodynamic efficiency.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Ease of manufacture

If conventional solar panels with frames are used on columns, then the photovoltaic elements are easily installed, but additional structures and scaffolding are needed for stabilization and securing

Engineering Contradiction:
Improveinstallation simplicityVSAvoidadditional stabilizing structures
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The invention removes the frame structure entirely from the photovoltaic element design. Frameless flexible photovoltaic elements are applied directly to the column surface using adhesive bonding or other simple attachment methods, eliminating the need for complex additional stabilizing structures and scaffolding while maintaining installation ease.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexible nature of these photovoltaic elements allows them to conform to the column surface and be secured through simple bonding techniques, replacing the need for complex mechanical mounting structures. The flexibility enables direct surface attachment without requiring additional stabilization frameworks.

Inventive Principle:
Principle #30Flexible shells and thin films

4Productivity

If more photovoltaic elements are attached to the column surface, then energy generation increases, but the weight limit of the column may be exceeded

Engineering Contradiction:
Improveenergy generationVSAvoidcolumn weight limit
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

Flexible photovoltaic elements are used instead of conventional rigid panels, significantly reducing the weight per unit area. This weight reduction allows a larger total area of photovoltaic elements to be installed on the column surface without exceeding the column's weight bearing capacity, thereby increasing overall energy generation capability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The invention changes the physical parameters of the photovoltaic elements by using flexible thin film technology, which has significantly lower density and weight compared to conventional framed solar panels. This parameter change enables higher photovoltaic element density on the column surface while maintaining structural load constraints.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances energy generation efficiency by protecting photovoltaic elements from weather, reducing wind turbulence, and optimizing airflow, while allowing for a larger number of elements to be attached without exceeding weight limits, thus improving overall energy output.

Implementation Method 1

at least one flexible photovoltaic element, in particular a solar cell, for converting radiant energy of light into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

The flexible photovoltaic element is attached to the column in a form-fit manner, in particular by adhesive bonding

Methodology Applied
Scientific EffectAdhesive bonding: Adhesive

Data Source

PatentEP3969691B1Column having at least one photovoltaic element, and use of a photovoltaic element on a column
Publication Date: 2025.11.12 HELIATEK GMBH
  • EP3969691B1 patent drawingFigure 1
  • EP3969691B1 patent drawingFigure 2
  • EP3969691B1 patent drawingFigure 3

AI summary

The invention relates to a column having at least one photovoltaic element for converting radiation energy of light, in particular sunlight, into electrical energy, the at least one photovoltaic element being arranged on the column, and the photovoltaic element being a flexible photovoltaic element.