Flexible Photovoltaic Modules with Keder Mounting

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The high installation costs of flexible thin-film photovoltaic apparatuses hinder their competitiveness with fossil fuels, despite their advantages in weight reduction over crystalline silicon counterparts.

Innovation Solution

The arrangement of flexible photovoltaic modules with a front sheet, back sheet, and photovoltaic devices, including a keder system for mounting and a textile integration for enhanced installation efficiency and cost reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If flexible thin-film photovoltaic apparatuses are used, then weight is reduced compared to crystalline silicon, but installation costs remain high

Engineering Contradiction:
ImproveweightVSAvoidinstallation costs
Core Design Contradiction:
Weight of moving objectVSEase of manufacture

Solution Approach 1:

The photovoltaic system is divided into modular flexible photovoltaic modules that can be independently handled and installed. Each module contains segmented components (front sheet, back sheet, photovoltaic device, keder) that can be separately manufactured and assembled, reducing overall installation complexity and cost while maintaining the weight advantage of thin-film technology

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The modules are pre-assembled with integrated mounting features (keder systems) and connection elements (belts through holes, sewn textiles) during manufacturing. This preliminary preparation of mounting structures eliminates the need for complex on-site installation procedures, reducing installation costs while preserving the lightweight flexible nature of the photovoltaic apparatus

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces installation costs and enhances the speed and durability of photovoltaic module deployment, making flexible thin-film photovoltaics more competitive with fossil fuels.

Implementation Method 1

Each photovoltaic device includes an array of photovoltaic cells

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS11621361B2Arrangements of flexible photovoltaic modules
Publication Date: 2023.04.04 FLISOM AG
  • US11621361B2 patent drawing
  • US11621361B2 patent drawing
  • US11621361B2 patent drawing

AI summary

A photovoltaic apparatus is provided including a first photovoltaic module and a second photovoltaic module. Each photovoltaic module includes a front sheet having an outer portion and an inner portion. The outer portion is disposed around a core to form a keder. Each photovoltaic module further includes a back sheet and a photovoltaic device disposed between the front sheet and the back sheet. Each photovoltaic device includes an array of photovoltaic cells.