Flexible Storage Rack Frame for Seismic Damage Reduction

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Solution Overview

Problem

Tall storage racks with rigid frames are prone to swaying, collapsing, or toppling during severe earthquakes, causing damage to stored goods due to insufficient seismic vibration absorption and dissipation.

Innovation Solution

A storage rack with a flexible moment frame composed of standard, angular-shaped, hollow metal posts and releasably attached load and cross beams, allowing for lateral drift and increased flexibility without the need for welding or additional structural bracing, enabling the frame to absorb seismic forces effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid frames are used in storage racks, then structural strength is improved, but seismic damage resistance deteriorates

Engineering Contradiction:
Improvestructural strengthVSAvoidseismic damage resistance
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent changes the structural parameter from rigid to flexible by using moment frames with controlled flexibility. The moment frame is designed to flex laterally during earthquakes, allowing the structure to absorb seismic energy through elastic deformation rather than rigid resistance, thereby preventing collapse while maintaining structural integrity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces dynamic behavior to the storage rack frame by designing it to flex and move laterally during seismic events. The moment frame is engineered to undergo controlled lateral drift, transforming the static rigid structure into a dynamic system that can adapt to earthquake forces, dissipate energy, and return to its original position

Inventive Principle:
Principle #15Dynamics

2Reliability

If additional diagonal bracing and vibration isolators are added, then seismic vibration absorption is improved, but device complexity increases

Engineering Contradiction:
Improveseismic vibration absorptionVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the need for additional diagonal bracing and base vibration isolators by incorporating seismic flexibility directly into the moment frame structure itself. The moment frame's inherent flexibility replaces the function of separate vibration absorption components, simplifying the overall design while maintaining seismic performance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The moment frame serves multiple functions simultaneously: it provides structural support for storage, enables lateral flexibility for seismic energy absorption, and eliminates the need for separate bracing and vibration isolation systems. This multi-functionality reduces device complexity while maintaining comprehensive seismic protection

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If tall storage racks are constructed, then storage capacity is improved, but stability during earthquakes deteriorates

Engineering Contradiction:
Improverack heightVSAvoidseismic stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The patent changes the structural parameter from rigid to flexible in tall storage racks, allowing the moment frame to flex laterally during earthquakes. This flexibility prevents the accumulation of destructive stresses in tall structures while maintaining stability, enabling the rack to withstand seismic forces without collapsing

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible moment frame reduces potential damage to stored goods by flexing at a greater angle than rigid frames, maintaining structural integrity and reducing the risk of collapse during earthquakes, while being cost-effective and easily assembled to various heights.

Implementation Method 1

The flexible moment frame is capable of sufficient flex or float during an earthquake to prevent collapse of the frame and damage to the stored goods

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS9066585B2Storage rack, flexible moment frame for reducing seismic damage to stored goods
Publication Date: 2015.06.30 NUCOR WAREHOUSE SYSTEMS INC
  • US9066585B2 patent drawing
  • US9066585B2 patent drawing
  • US9066585B2 patent drawing

AI summary

A storage rack having a flexible moment frame adapted for receiving pallets with stored goods. The frame flexes or floats when a vector, lateral force “V” is applied thereto, such as an earthquake. The frame includes spaced apart vertical posts. A plurality of sets of horizontal load and cross beams are releasably attached along a length of the vertical posts. When the lateral, vector force “V’ is applied to the moment frame, a top portion of the frame is displaced from the vertical at an angle “Δ Flexible”. This angle is greater than an angle “Δ Rigid” for similar storage racks with rigid frames. Thus with this angle of flexibility, the moment frame reduces potential damage to the stored goods.