Flexible Rear Window Defrosting for Soft Top Vehicles

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Solution Overview

Problem

Jeep type vehicles with soft tops face challenges in winter fogging of rear windows and lack of light blocking and personalization options, particularly during parking.

Innovation Solution

A flexible foldable rear window construction with a heating element integrated into multi-layered polymeric materials, allowing for defrosting and customizable designs, including electronic heating elements and conductive ink-based designs for privacy and branding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a traditional rigid rear window is used, then structural strength is maintained, but flexibility and foldability are lost

Engineering Contradiction:
Improvestructural strengthVSAvoidflexibility and foldability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent applies flexible polymeric materials (PVC or polycarbonate) to create a rear window that can be folded and flexed while maintaining structural integrity. The window is formed from flexible sheets that can be bent without breaking, enabling the soft top to be folded down while keeping the window functional.

Inventive Principle:
Principle #30Flexible shells and thin films

2Device complexity

If no heating element is provided, then device complexity is reduced, but rear window fogging occurs in winter

Engineering Contradiction:
Improvedevice complexityVSAvoidrear window fogging
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The heating element is integrated directly into the rear window structure by embedding it within the flexible polymeric material. This merging of the heating function with the window itself provides defogging capability without adding separate complex external heating systems.

Inventive Principle:
Principle #5Merging (Combining)

3Stability of the object's composition

If the window is connected to frame members, then structural stability is improved, but foldability and flexibility are reduced

Engineering Contradiction:
Improvestructural stabilityVSAvoidfoldability
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The window is constructed from flexible polymeric sheets that can be folded without rigid frame connections. The flexibility of the polymeric material allows the window to move with the folding top while maintaining its structural integrity through the material's inherent strength.

Inventive Principle:
Principle #30Flexible shells and thin films

4Adaptability or versatility

If conductive ink designs are added, then personalization capability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvepersonalization capabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Conductive ink is applied to the flexible polymeric window material to create customizable designs, logos, or patterns. The conductive ink serves both aesthetic personalization purposes and can provide additional heating pathways, integrating design with functional heating elements.

Inventive Principle:
Principle #32Color changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively defrosts rear windows, provides privacy by blocking light, and allows for personalization, enhancing user experience and safety through efficient heating and customizable designs.

Implementation Method 1

The rear window structure has a heating element for defrosting the same

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS11642944B2Rear defrost for a soft top
Publication Date: 2023.05.09 BESTOP INC
  • US11642944B2 patent drawing
  • US11642944B2 patent drawing
  • US11642944B2 patent drawing

AI summary

A rear window construction for a Jeep type vehicle having a foldable soft top with a window connected with the top is provided. The window is not connected to any frame member of the vehicle. The rear window construction includes a flexible foldable top having means of releasable connection with the frame structure of the vehicle. Additionally a rear window structure is provided. The rear window structure has a heating element for defrosting the rear window structure.