Flexible Scintillator Imaging on Thin Film Transistors

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Solution Overview

Problem

Conventional imaging systems are unsuitable for remote or restricted locations due to their size, weight, rigidity, and lack of portability, making them inadequate for medical, military, and security applications where flexibility and durability are essential.

Innovation Solution

Development of electronic devices with integrated scintillator layers on flexible substrates, allowing for the creation of portable, flexible, and durable imaging systems by integrating scintillator layers monolithically with transistors and photodetectors on flexible substrates, enabling imaging in challenging environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional imaging systems use rigid substrates, then manufacturing precision and structural stability are improved, but portability and adaptability to restricted spaces deteriorate

Engineering Contradiction:
Improvestructural stabilityVSAvoidportability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent applies flexible substrates (thin films) to replace conventional rigid substrates in imaging systems. The flexible substrate allows the imaging system to be bent, folded, or conformally mounted on curved surfaces, enabling portability and adaptability to restricted spaces while maintaining the functional integrity of the imaging components integrated on the substrate.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent changes the physical parameter of the substrate from rigid to flexible, fundamentally altering the mechanical properties of the imaging system. This parameter change enables the system to transition from a fixed, stationary configuration to a portable, adaptable configuration that can be deployed in diverse environments including remote locations and confined spaces.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If conventional imaging systems are designed for stability, then reliability is improved, but weight and volume increase reducing portability

Engineering Contradiction:
Improvesystem stabilityVSAvoiddevice weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The flexible substrate enables a thin-film construction that significantly reduces the weight and volume of the imaging system compared to conventional rigid substrates. The thin-film nature of the flexible substrate allows the system to achieve portability while maintaining structural integrity and operational reliability through proper material selection and device design.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If scintillator layers are separately manufactured and assembled, then manufacturing flexibility is improved, but device complexity and manufacturing precision deteriorate

Engineering Contradiction:
Improvemanufacturing flexibilityVSAvoidassembly complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the scintillator layer manufacturing with the substrate fabrication process by directly forming the scintillator layer on the flexible substrate in an integrated manner. This consolidation eliminates separate assembly steps, reduces device complexity, and maintains manufacturing flexibility through a unified fabrication process that can be performed using standard thin-film deposition techniques.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible substrate serves multiple functions simultaneously: it acts as the mechanical support structure, the flexible foundation for integration, and the platform for scintillator layer formation. This multi-functionality reduces the number of separate components and assembly operations required, simplifying the overall device structure while maintaining ease of manufacture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a portable, flexible, and durable imaging system capable of performing imaging tasks in remote or restricted locations, enhancing the ability of first responders, military personnel, and security personnel to conduct imaging effectively.

Implementation Method 1

a first scintillator layer, a transistor, and one or more device elements over the transistor, and the one or more device elements can comprise a photodetector

Methodology Applied
Scientific EffectScintillation: Scintillation

Data Source

PatentUS11385361B2Electronic devices and related methods
Publication Date: 2022.07.12 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11385361B2 patent drawing
  • US11385361B2 patent drawing
  • US11385361B2 patent drawing

AI summary

Some embodiments include an electronic device. The electronic device includes a first scintillator layer, a transistor, and one or more device elements over the transistor, and the one or more device elements include a photodetector. Meanwhile, the first scintillator layer is monolithically integrated with at least one of the transistor or the one or more device elements. Other embodiments of related systems, devices, and methods are also disclosed.