Flexible Screen Hinge Assembly with Composite Supporting Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing flexible screen mobile electronic terminals face challenges in fully fitting the bending of flexible screens when folded, leading to discomfort and potential damage, due to inadequate support during the folding process.

Innovation Solution

A composite supporting layer with a bendable tensile layer and a flattenable supporting layer, combined with a hinge assembly featuring a synchronous reverse rotation connecting mechanism and elastic mechanism, ensures proper bending support and fitting, enhancing the sense of touch and extending the screen's service life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If multiple support rods are used between housings, then structural support is provided, but the flexible screen bending cannot be fully fitted causing touch discomfort and reduced service life

Engineering Contradiction:
Improvestructural supportVSAvoidservice life of flexible screen
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The support structure is segmented into multiple components: support rods for rigid support, composite supporting layer (including bendable tensile layer and bendable flattenable supporting layer) for adaptive bending support, and supporting plates. This segmentation allows each component to perform its specific function, collectively achieving both structural strength and flexible screen protection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs materials and structures with variable parameters - the composite supporting layer can change from a flattened state (providing rigid support) to a bent state (fitting the flexible screen curvature). The elastic mechanism also changes its mechanical properties based on the folding state, providing appropriate support force during different phases of the folding process.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If support rods are used for supporting, then structural stability is achieved, but the bending of flexible screen during folding is not fully fitted causing touch discomfort

Engineering Contradiction:
Improvestructural stabilityVSAvoidtouch comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The support structure transitions from a static configuration to a dynamic one that adapts during folding. The composite supporting layer with its bendable tensile layer and bendable flattenable supporting layer dynamically changes shape during the folding process, ensuring the flexible screen is properly supported in both folded and unfolded states, thereby maintaining both stability and touch comfort.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The composite supporting layer acts as an intermediary between the rigid support rods and the flexible screen. It translates the rigid support forces into adaptive pressure distribution that conforms to the flexible screen's bending shape, ensuring both structural stability and proper fitting during folding operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Manufacturing precision

If a composite supporting layer with bendable tensile layer and bendable flattenable supporting layer is used, then bending fitting is improved, but device complexity increases

Engineering Contradiction:
Improvebending fitting precisionVSAvoidsupport structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent uses composite materials - specifically a composite supporting layer comprising a bendable tensile layer and a bendable flattenable supporting layer. This composite structure achieves superior bending fitting precision by combining the properties of different materials, while the layered design allows for controlled deformation characteristics that simplify the overall folding mechanism.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively supports and fits the flexible screen during folding, improving user experience and extending the screen's lifespan by providing better structural support and alignment.

Implementation Method 1

the sliding plate is connected with an elastic mechanism that pushes or pulls the sliding plate toward the second side

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the first side connection portion and the second side connection portions are configured to be in the shape of a comb, the comb shape of the first side connection portion comprises a fixed connection portion and combs that are inserted into the gratings of a first side of a middle connection portion respectively

Methodology Applied
Scientific EffectMechanical interlocking: Mechanical Fastener

Implementation Method 3

the first side connection portion and the second side connection portion are rotatably mounted on a first side and a second side of a middle supporting portion respectively

Methodology Applied
Scientific EffectRotation: Hinge

Data Source

PatentUS12137180B2Outer flexible screen mobile electronic terminal and hinge assembly thereof
Publication Date: 2024.11.05 HANGZHOU AMPHENOL PHOENIX TELECOM PARTS
  • US12137180B2 patent drawing
  • US12137180B2 patent drawing
  • US12137180B2 patent drawing

AI summary

The present invention provides an outer flexible screen mobile electronic terminal and a hinge assembly. A composite supporting layer of a flexible screen is provided between a first side housing and a second side housing; the composite supporting layer comprises a tensile layer capable of being bent and rebounding, and a bendable and flattenable supporting layer of the tensile layer. A hinge comprises a middle supporting portion, a first side connection portion, and a second side connection portion; the outer side of the middle supporting portion is provided with an arc fitting the bending of the flexible screen, and the first side and the second side of the middle supporting portion are respectively provided with gratings; the first side connection portion and the second side connection portion are configured to be in the shape of a comb. The supporting structure of the present invention can flatten and support the flexible screen and fit the bending of the flexible screen, is simple in design and control, improves the sense of touch and protects the flexible screen, and prolongs the service life of the flexible screen.