Flexible Seal Robotic Access System for Zero-Leakage Surgery

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Solution Overview

Problem

Surgical robotics faces challenges in accessing body cavities and regions with limited space, particularly in introducing instruments without causing pressure or fluid leakage, and requires flexible and secure sealing mechanisms to accommodate robotic manipulators.

Innovation Solution

A surgical robotic access system featuring a sealing cap with a flexible seal and embedded robotic insertion tube, providing a multi-faceted range of movement and zero-leakage access, using a flexible seal with embedded inner access connectors and outer access connectors that can be interchanged for different robotic coupling interfaces, ensuring secure and adaptable sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a rigid sealing mechanism is used to prevent fluid leakage, then sealing reliability is improved, but the ability to accommodate robotic movement and varying configurations is reduced

Engineering Contradiction:
Improvesealing reliabilityVSAvoidrobotic movement accommodation
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a flexible membrane seal that can deform and conform to the movement of robotic manipulators while maintaining the seal integrity. This flexible membrane allows the system to accommodate varying robotic configurations and movements without compromising fluid leakage prevention, thus resolving the contradiction between sealing reliability and adaptability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The sealing mechanism is designed with dynamic characteristics, allowing it to adapt its configuration in response to robotic manipulator movements. The flexible seal can change its shape and position dynamically while maintaining effective sealing, enabling both high reliability and adaptability to different robotic positions and orientations.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple access connectors are provided for different robotic systems, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improverobotic system compatibilityVSAvoidnumber of access connectors
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a universal access connector design that can interface with multiple types of robotic systems through a standardized interface. This single multi-functional connector eliminates the need for multiple specialized connectors, thereby maintaining adaptability to different robotic systems while reducing overall device complexity and the number of components required.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the robotic insertion tube is firmly fixed to prevent movement, then sealing integrity is improved, but insertion forces increase

Engineering Contradiction:
Improvesealing integrityVSAvoidinsertion forces
Core Design Contradiction:
ReliabilityVSForce

Solution Approach 1:

The flexible membrane seal allows the insertion tube to be secured with minimal insertion forces while maintaining sealing integrity. The flexibility of the membrane compensates for any movement or misalignment, enabling secure fixation without requiring excessive insertion force that could damage the patient tissue or the device.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables secure and flexible access for surgical robotic manipulators within body cavities without fluid or gas leakage, allowing for varied robotic sleeve connections and reducing insertion forces through haptic feedback, while maintaining the integrity of the seal and accommodating different robotic systems.

Implementation Method 1

The flexible seal surrounding the robotic insertion tube prevents leakage of pressurized fluid or gas from within the body cavity

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4151165B1Surgical robotic access system
Publication Date: 2024.06.26 APPL MEDICAL RESOURCES CORP
  • EP4151165B1 patent drawingFigure 1
  • EP4151165B1 patent drawingFigure 2
  • EP4151165B1 patent drawingFigure 3

AI summary

The surgical robotic access system provides access for robotic instruments and/or actuators including the introduction, operation and withdrawal of such robotic manipulators into a body cavity without permitting the escape of pressurized fluid or gas. The surgical robotic access system also provides a multi-faceted range of movement without touching or effecting pressure on the opening in the patient's body cavity. The system includes a proximal flexible seal (15) with an embedded robotic insertion tube (50).