Flexible Solar Energy System with Wavelength Conversion

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Solution Overview

Problem

Conventional solar energy systems face challenges with low photoelectric conversion efficiency, high costs, and portability issues, particularly with silicon-based cells being too heavy and flexible cells having low efficiency and production yield.

Innovation Solution

A flexible solar energy system incorporating a light-guide member with a flexible transparent body, edge filter, and wavelength converting layer to convert light wavelengths for efficient energy conversion using solar cells attached to the edges, allowing for improved efficiency and portability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If silicon-based solar cells are used, then photoelectric conversion efficiency is improved, but weight increases making them unsuitable for portable applications

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidweight
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

The patent uses thin film solar cells with a thickness of 1-10 micrometers made from flexible transparent bodies such as polyimide or PET substrates. This thin film structure dramatically reduces weight compared to conventional silicon-based cells while maintaining flexibility for portable applications. The flexible substrate supports the solar cell structure and enables bending without breaking.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent creates a composite structure combining flexible transparent substrate materials (polyimide, PET) with solar cell materials and wavelength converting layers. This composite approach integrates multiple functions: the flexible substrate provides mechanical support and flexibility, while the solar cell layer performs energy conversion, resolving the contradiction between efficiency and portability.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If flexible solar cells are used, then portability is improved, but photoelectric conversion efficiency deteriorates

Engineering Contradiction:
ImproveportabilityVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent introduces a wavelength converting layer as an intermediary between the light source and solar cells. This layer converts light wavelengths to match the solar cells' optimal absorption range, thereby improving photoelectric conversion efficiency. The wavelength converting layer includes phosphors or dyes that absorb high-energy photons and emit lower-energy photons suitable for the solar cell bandgap.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the optical parameters of the system by introducing wavelength conversion. The wavelength converting layer modifies the spectral distribution of incident light, transforming it into a form that maximizes the photoelectric conversion efficiency of the flexible solar cells. This parameter transformation enables flexible cells to achieve higher efficiency.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If thin film solar cells are used, then cost is reduced, but photoelectric conversion efficiency and stability deteriorate

Engineering Contradiction:
ImprovecostVSAvoidphotoelectric conversion efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The wavelength converting layer acts as an intermediary that enhances the performance of thin film solar cells. By converting incident light to optimal wavelengths, it compensates for the inherently lower efficiency of thin film materials, enabling them to achieve competitive photoelectric conversion efficiency while maintaining cost advantages.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies wavelength conversion locally at the interface between light and solar cells. The wavelength converting layer is positioned specifically where light enters the solar cell structure, creating a localized optimization zone that enhances energy conversion at the most critical point without requiring expensive materials throughout the entire device.

Inventive Principle:
Principle #3Local quality

4Loss of energy

If conventional solar cells are used, then photoelectric conversion efficiency is achieved, but flexibility and portability are lost

Engineering Contradiction:
Improvephotoelectric conversion efficiencyVSAvoidflexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The patent replaces rigid silicon-based solar cells with flexible thin film solar cells supported by polyimide or PET substrates. This flexible shell structure maintains the photoelectric conversion function while enabling bending, folding, and integration into portable devices, thereby achieving both efficiency and flexibility simultaneously.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent transitions from rigid three-dimensional silicon structures to thin two-dimensional film structures. This dimensional reduction enables flexibility while maintaining the essential photoelectric conversion function. The thin film geometry allows bending and conformal mounting on various surfaces, adding adaptability without sacrificing energy conversion capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances photoelectric conversion efficiency and portability by guiding light to solar cells using a sawtooth microstructure and wavelength conversion, enabling flexible and efficient energy harvesting suitable for various applications.

Implementation Method 1

A wavelength converting layer is provided for converting light with the first wave-length to light with the second wave-length

Methodology Applied
Scientific EffectWavelength conversion: Fluorescence

Implementation Method 2

the solar cells can covert light having a second wave-length into electrical energy

Methodology Applied
Scientific EffectPhotoelectric conversion: Photovoltaic Effect

Data Source

PatentUS8937242B2Solar energy system
Publication Date: 2015.01.20 IND TECH RES INST
  • US8937242B2 patent drawing
  • US8937242B2 patent drawing
  • US8937242B2 patent drawing

AI summary

The invention provides a solar energy system. A flexible transparent body includes a top surface, a bottom surface and two edges, wherein the top surface is a light receiving surface for receiving light with a first wave-length. A plurality of solar cells is disposed on at least one of the edges of the flexible transparent body, wherein the solar cells can covert light having a second wave-length into electrical energy. A wavelength converting layer is provided for converting light with the first wave-length to light with the second wave-length.