Flexible Solid-State Planar Lithium-Ion Battery Module

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Solution Overview

Problem

Conventional lithium-ion batteries lack flexibility and versatility in shape and structure, which limits their application in flexible electronic devices, and they often compromise on energy density and charging speed due to internal resistance and material distribution.

Innovation Solution

A flexible solid-state multiple-stacked planar lithium-ion battery module is developed, comprising interconnected electrochemical cells with solid polymer or gel electrolytes, allowing for adjustable output powers and rapid charging by connecting battery groups in series or parallel, and incorporating programmable logic circuits for remote control and efficient energy management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional lithium-ion batteries use traditional liquid electrolytes and standard cell structures, then they achieve high energy density, but they lack flexibility and have limited adaptability to different shapes and applications

Engineering Contradiction:
Improveflexibility and shape adaptabilityVSAvoidenergy density
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent employs flexible thin film structures for battery components including solid electrolyte membranes and electrode layers. These thin films enable the battery to be bent, folded, or shaped without compromising structural integrity or electrochemical performance, directly resolving the contradiction between flexibility and energy density by maintaining high active material content in a flexible form factor

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The battery is divided into multiple independent electrochemical cells that can be stacked or arranged in various configurations. Each cell contains solid electrolyte and can be independently optimized, allowing the overall battery system to achieve both high energy density through efficient stacking and flexibility through modular arrangement

Inventive Principle:
Principle #1Segmentation

2Reliability

If lithium-ion batteries use solid-state electrolytes, then safety is improved, but internal resistance increases and charging speed decreases

Engineering Contradiction:
ImprovesafetyVSAvoidcharging speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses composite solid electrolyte materials combining multiple components (e.g., polymer matrices with ceramic fillers or sulfide compounds) to simultaneously achieve high ionic conductivity for fast charging and inherent safety characteristics of solid-state electrolytes. The composite structure optimizes both safety and charging performance by leveraging the strengths of different materials

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent optimizes parameters of solid electrolyte including composition ratios, processing conditions, and microstructure to achieve high ionic conductivity. By carefully controlling parameters such as sintering temperature, density, and phase composition, the solid electrolyte attains charging rates comparable to liquid electrolytes while maintaining superior safety

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If multiple electrochemical cells are stacked to increase capacity, then energy density improves, but internal resistance increases and compromises charging performance

Engineering Contradiction:
ImprovecapacityVSAvoidcharging speed
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The battery system is segmented into multiple parallel-connected cell groups rather than series connections. Each group contains stacked cells that contribute to total capacity, while the parallel architecture minimizes overall internal resistance. This segmentation strategy allows high capacity accumulation without the quadratic increase in internal resistance that would occur with series stacking

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of increasing capacity solely through vertical stacking (one dimension), the patent employs both stacking and parallel connection arrangements, utilizing multiple spatial dimensions. This multi-dimensional arrangement increases capacity while distributing current pathways to maintain low internal resistance and fast charging capability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Adaptability or versatility

If flexible thin film structures are used to achieve bendability, then adaptability to wearable devices improves, but structural strength and protection decrease

Engineering Contradiction:
ImprovewearabilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent employs composite structures combining flexible substrates with protective coating layers. The substrate provides flexibility and bendability, while overlying protective layers (such as aluminum foil, polymer coatings, or ceramic films) provide mechanical strength, puncture resistance, and environmental protection, enabling wearable applications without sacrificing structural integrity

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The module provides high energy density, fast charging capabilities, and enhanced safety due to solid-state electrolytes, while being lightweight and flexible, suitable for wearable devices and energy storage systems, with adjustable output to meet various power requirements.

Implementation Method 1

comprising interconnected electrochemical cells with solid polymer or gel electrolytes

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Implementation Method 2

A flexible solid-state multiple-stacked planar lithium-ion battery module is developed, comprising interconnected electrochemical cells

Methodology Applied
Scientific EffectElectrochemical energy conversion: Redox Reactions

Data Source

PatentUS10290906B2Flexible solid-state multiple-stacked planar lithium-ion battery module
Publication Date: 2019.05.14 WANG JIAXIONG
  • US10290906B2 patent drawing
  • US10290906B2 patent drawing
  • US10290906B2 patent drawing

AI summary

A flexible solid-state multiple-stacked planar lithium-ion battery module is provided. It comprises a number of lithium-ion battery groups that consist of back-to-back multiple-stacked electrochemical cells interconnected in parallel. Solid electrolytes are used in all of electrochemical cells. The battery groups are packed and sealed with flexible polymeric materials. The battery groups are combined into some battery sections. The positive and negative terminals of every battery group are connected to corresponding side terminals which are controlled with side switches. The positive terminals of the first battery groups in every battery section and the negative terminals of the last battery groups in every battery section are further connected to a positive rotary switch and a negative rotary switch, respectively. With these different switches and circuit control boxes, input and output voltages and currents of the battery module can be freely adjusted and controlled.