Flexible Steering Shaft for Serviceable Floor Cleaning Housings

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing floor cleaning machines are compact but lack easy access to internal components for maintenance and repair, requiring disassembly of external components which is time-consuming and costly, increasing the risk of damage or loss.

Innovation Solution

A floor cleaning machine design featuring a primary housing with rotatable front and rear housings that allow selective access to internal components without disassembly, along with a flexible steering shaft that remains interconnected during housing rotation, enabling easy maintenance without compromising compactness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the machine is made compact to suit tight spaces, then the machine size is reduced, but access to internal components becomes difficult

Engineering Contradiction:
Improvemachine sizeVSAvoidaccess to internal components
Core Design Contradiction:
Volume of moving objectVSEase of operation

Solution Approach 1:

The housing is divided into multiple removable segments that can be selectively removed to provide access to specific internal components. This segmentation allows the machine to maintain a compact overall size while enabling easy access to internal components when needed for maintenance or repair.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If removable housing segments are used to improve access, then component accessibility is improved, but external components must be removed first

Engineering Contradiction:
Improvecomponent accessibilityVSAvoiddisassembly requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The housing is segmented into multiple removable sections, with the front housing segment designed to be removable independently. This allows direct access to internal components through the front housing without requiring removal of external components such as the steering wheel, control panel, or storage tanks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The steering wheel, control panel, and storage tanks are extracted as separate removable components that can be independently removed or accessed. This extraction allows maintenance personnel to access internal components through the front housing segment without needing to remove these external components, simplifying the maintenance process.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If external components are removed to access internal components, then access is enabled, but time and cost increase

Engineering Contradiction:
Improvecomponent accessVSAvoidmaintenance time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The housing is divided into segments that can be selectively removed to provide direct access to specific internal components. This eliminates the need to remove external components such as the steering wheel, control panel, or storage tanks, significantly reducing maintenance time and the risk of damage or loss during the maintenance process.

Inventive Principle:
Principle #1Segmentation

4Adaptability or versatility

If the steering shaft is made flexible to accommodate housing rotation, then housing mobility is improved, but steering precision may be affected

Engineering Contradiction:
Improvehousing mobilityVSAvoidsteering precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The steering shaft incorporates a flexible portion that can bend and flex to accommodate the rotation and movement of the front housing segment. This flexible portion maintains the mechanical connection between the steering wheel and steerable wheel while allowing the housing to be rotated for maintenance access, thus preserving both housing mobility and steering functionality.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS8397333B2Selectively adjustable steering mechanism for use on a floor cleaning machine
Publication Date: 2013.03.19 KARCHER NORTH AMERICA INC
  • US8397333B2 patent drawing
  • US8397333B2 patent drawing
  • US8397333B2 patent drawing

AI summary

A floor cleaning machine is provided that includes a chassis that supports at least one cleaning element. The chassis is supported by a plurality of wheels, one which is steerable via a steering wheel that is interconnected to a housing also associated with the chassis. The chassis provided includes a plurality of movable housing members, one of which is associated with the steering wheel. To access the internal components of the floor cleaning machine, the front housing is rotated or moved away from the other housings wherein the steering wheel does not require disconnection to allow this movement.