Flexible Substrate Heat Dissipation in Display Devices

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Solution Overview

Problem

In liquid crystal display devices, the heat generated by the driving IC causes deformation of the flexible substrate, leading to stress on the TFT array substrate and uneven displays due to non-uniform gap intervals between substrates.

Innovation Solution

A display device design featuring a flexible substrate with a flexible substrate holding member that reduces deformation and heat radiation, using a first and second frame to hold the display element, where the holding member is positioned near the connection part but not directly under the driving IC, allowing for reduced stress and heat transfer through high conductivity wiring patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the driving IC is arranged with being contacted to the thermally-conductive member, then heat radiation is improved, but the flexible substrate is deformed causing stress and display unevenness

Engineering Contradiction:
Improveheat radiationVSAvoiddisplay unevenness
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

A resin layer is introduced as an intermediary between the driving IC and the thermally-conductive member. This resin layer has thermal conductivity of 0.3 W/m·K or more, enabling heat to be transmitted from the driving IC to the thermally-conductive member while preventing direct contact that would cause substrate deformation. The resin acts as a compliant interface that maintains thermal pathways without transmitting mechanical stress to the flexible substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The thermal conductivity parameter of the intervening material is optimized. The resin layer is specified to have thermal conductivity of 0.3 W/m·K or more, which is sufficient for heat radiation while maintaining flexibility. This parameter change allows the material to function as both a thermal conduit and a stress-isolating layer, resolving the contradiction between heat dissipation and substrate protection.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the flexible substrate is made more rigid to reduce deformation, then substrate stability is improved, but flexibility and heat radiation capability are reduced

Engineering Contradiction:
Improvesubstrate stabilityVSAvoidheat radiation
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The flexible substrate assembly is designed as a composite structure combining the flexible substrate, resin layer, and thermally-conductive member. The flexible substrate maintains its flexibility and heat radiation capability, while the resin layer provides thermal conductivity and the thermally-conductive member provides structural stability. This composite approach allows each layer to fulfill its specific function without compromising the others.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The heat radiation pathway is segmented into multiple functional layers: the flexible substrate for flexibility and initial heat dissipation, the resin layer for thermal conduction and stress isolation, and the thermally-conductive member for final heat sinking. This segmentation allows each component to be optimized independently for its specific function while working together as a unified thermal management system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration suppresses display unevenness by minimizing substrate deformation and maintaining uniform gap intervals, while effectively radiating heat from the driving IC, thus extending the lifespan of the flexible substrate and maintaining display quality.

Implementation Method 1

a thermally-conductive member, which contains a filler having high heat conductivity, is interposed between the driving IC mounted on the flexible substrate and a frame supporting a display panel. Accordingly, the heat is thus transferred to the frame

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a thermally-conductive member, which contains a filler having high heat conductivity

Methodology Applied
Scientific EffectHeat conductivity: Conduction (thermal)

Data Source

PatentUS9285617B2Display device
Publication Date: 2016.03.15 TRIVALE TECHNOLOGIES LLC
  • US9285617B2 patent drawing
  • US9285617B2 patent drawing
  • US9285617B2 patent drawing

AI summary

A display device includes: a display element, which has a display area and a peripheral area; a flexible substrate, which has flexibility and which is arranged in the peripheral area of the display element, and on which a driving IC supplying a signal to the display area is mounted; a first frame, which is arranged at a display surface-side of the display element; and a second frame, which is engaged with the first frame to thus hold the display element and the flexible substrate, wherein the display element has a connection part connecting with the flexible substrate, and wherein the first frame provided with a flexible substrate holding member that is located at a position, which face a vicinity of the connection part and is different from a position corresponding to the driving IC mounted on the flexible substrate.