Flexible Substrate Radiation Detector with Foam Support

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Solution Overview

Problem

Existing radiation detecting devices with glass substrates are prone to damage from weight and impact, requiring rigid supporters that increase the device's weight and complexity.

Innovation Solution

A radiation detecting device with a flexible substrate and semiconductor elements, supported by a foam-based supporter that disperses loads and absorbs impacts, reducing the overall weight while maintaining structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a rigid supporter (fiber reinforced resin or metal) is used to support the glass substrate, then the substrate resistance to loads and impacts is improved, but the device weight increases

Engineering Contradiction:
Improvesubstrate resistance to loads and impactsVSAvoiddevice weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent applies composite materials by combining foam material (providing light weight and shock absorption) with a rigid plate (providing structural strength and substrate support). This composite structure achieves both protection of the glass substrate against impacts and loads while maintaining low device weight, resolving the contradiction between strength and weight.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent implements local quality by placing a rigid plate only at the back surface of the foam supporter where maximum structural support is needed, rather than making the entire supporter rigid. This localized rigid structure provides sufficient substrate protection while minimizing the overall weight of the device.

Inventive Principle:
Principle #3Local quality

2Strength

If a thick supporter is used to ensure rigidity, then the substrate protection is improved, but the device weight and volume increase

Engineering Contradiction:
Improvesupporter rigidityVSAvoidsupporter weight
Core Design Contradiction:
StrengthVSWeight of stationary object

Solution Approach 1:

The patent uses a composite structure combining foam material with a rigid plate to achieve the required rigidity and substrate protection without increasing the supporter thickness. The rigid plate provides the necessary structural strength while the foam provides light weight and shock absorption, eliminating the need for a thick rigid supporter.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by concentrating the rigid structural element (plate) only where needed for substrate support at the back surface, rather than making the entire supporter thick and rigid. This localized approach achieves the required rigidity with minimal material and weight.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible substrate and foam supporter combination reduces the device's weight and enhances its resistance to damage, improving durability and image quality without the need for heavy, rigid materials.

Implementation Method 1

a supporter that is formed of foam and that supports the radiation detector

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

supports the lower surface of the sensor panel without a gap in the thickness direction and in the surface direction

Methodology Applied
Scientific EffectImpact absorption: Damping

Data Source

PatentUS12196895B2Radiation detecting device
Publication Date: 2025.01.14 KONICA MINOLTA INC
  • US12196895B2 patent drawing
  • US12196895B2 patent drawing
  • US12196895B2 patent drawing

AI summary

A radiation detecting device includes a radiation detector and a supporter. The radiation detector includes a substrate that has flexibility and a semiconductor element formed on an imaging surface of the substrate. The supporter is formed of foam and supports the radiation detector.