Flexible Substrate Support Layout for Foldable Deformation Control

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Solution Overview

Problem

Electronic devices with foldable or rollable functions are prone to deformation due to internal or external stress, which can cause damage to their components.

Innovation Solution

The electronic device incorporates a flexible substrate with a circuit structure and strategically arranged supporting elements to mitigate deformation by managing stress distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the electronic device is made thin to achieve foldable or rollable functions, then the adaptability is improved, but the device becomes more susceptible to deformation under stress

Engineering Contradiction:
Improvefoldable/rollable functionVSAvoiddeformation resistance
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The supporting elements are divided into multiple groups (first group with first distance, second group with second distance) positioned at different locations. This segmentation allows different regions to provide tailored support, with closer spacing near the circuit board region for enhanced stability where needed, and wider spacing in other areas to maintain flexibility and achieve the desired thin profile.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The supporting elements are strategically positioned with varying distances from the circuit board region and from each other. The first group of supporting elements is positioned closer to the circuit board region with a smaller first distance between them, providing localized reinforcement where structural integrity is most critical, while the second group is positioned farther away with a larger second distance, allowing greater flexibility in other regions.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If supporting elements are added to prevent deformation, then the stability is improved, but the device complexity increases

Engineering Contradiction:
Improvedeformation resistanceVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The supporting elements are arranged in an asymmetric pattern relative to the circuit board region. The first group of supporting elements is positioned at a smaller distance from the circuit board region compared to the second group, creating an asymmetric distribution that optimizes structural support where needed while maintaining overall device simplicity and avoiding unnecessary complexity in regions where less support is required.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS12424593B2Electronic device
Publication Date: 2025.09.23 INNOLUX CORP
  • US12424593B2 patent drawing
  • US12424593B2 patent drawing
  • US12424593B2 patent drawing

AI summary

An electronic device including a substrate, a circuit structure, two adjacent supporting elements and another two adjacent supporting elements is provided. The flexible substrate has a first surface and comprises a region connected with a circuit board. The circuit structure is disposed on the first surface. The two adjacent supporting elements are disposed on the first surface and separated by a first distance. The another two adjacent supporting elements are disposed on the first surface and separated by a second distance, wherein the two adjacent support elements are farther away from the region than the another two adjacent support elements, and the first distance is less than the second distance.