Flexible Substrate for WDM Filter Fiber Routing

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Solution Overview

Problem

The management of wave division multiplexing equipment in fiber optic networks is challenging due to the bulkiness of optical filters and complex fiber routing requirements, which increases the risk of equipment damage and signal degradation, especially in limited space environments like fiber optic closures or trays.

Innovation Solution

A flexible, film-like substrate is used to manage and route optical fibers, providing fixed fiber routing paths and splicing functionality, which allows for compact packaging of WDM filters and reduces the need for additional supports, accommodating various splicing types and fiber configurations while respecting minimum bend radii to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If optical filters are grouped together to form a cascade arrangement for WDM equipment, then signal routing functionality is improved, but the bulk and physical space occupied by the equipment increases

Engineering Contradiction:
Improvesignal routing functionalityVSAvoidphysical space occupied
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent combines multiple optical filters into a single integrated cascade arrangement where filters are closely spaced and interconnected through a compact fiber routing system. This merging approach maintains full signal routing functionality while significantly reducing the overall volume occupied compared to separate filter units.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The fiber routing arrangement is nested within a compact substrate structure that holds multiple filters in sequence. The intermediate fibers are routed through a confined space between filters, with splice protectors nested within the same housing structure, creating a nested configuration that minimizes external volume while preserving internal functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If intermediate fibers are spliced together to connect filters in cascade, then signal transmission is improved, but the complexity of fiber routing and splicing increases

Engineering Contradiction:
Improvesignal transmissionVSAvoidfiber routing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fiber routing paths are pre-configured and pre-spliced during manufacturing to create a ready-to-use cascade arrangement. Intermediate fibers are pre-routed through the compact structure and pre-spliced to connect filters in the correct sequence, reducing on-site routing complexity while maintaining signal transmission reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Splice protectors serve as intermediary components that facilitate the connection between intermediate fibers. These protectors are integrated into the compact housing structure, providing a standardized interface for fiber splicing that simplifies the routing process while ensuring reliable signal transmission through protected splice points.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If splice protectors are used to protect intermediate fiber splices, then equipment damage risk is reduced, but additional bulk is created

Engineering Contradiction:
Improveequipment damage protectionVSAvoidbulk created
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

Multiple splice protectors are combined into a single integrated housing structure that accommodates all intermediate fiber connections. This consolidated approach provides comprehensive protection for all splices while occupying less total volume than multiple separate protector units would require.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Splice protectors are nested within the compact filter housing structure, with each protector integrated into the sequence of filters and intermediate fibers. This nested configuration ensures protection functionality while minimizing the external volume added by the protectors themselves.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible substrate facilitates efficient fiber management and splicing, reducing bulk and space requirements, enhancing signal integrity and reducing the risk of equipment damage by providing a compact and organized WDM filter arrangement that adheres to minimum bend radii, thus improving the overall management of wave division multiplexing equipment.

Implementation Method 1

a flexible substrate that fixes routing paths of optical fibers that are spliced to or adapted to be spliced to a cascading arrangement of wave division multiplexing (WDM) filters

Methodology Applied
Scientific EffectOptical fiber routing: Optical Fibre

Implementation Method 2

The first filter transmits one of the wavelengths as a first transmitted or pass-through wavelength and reflects the other wavelengths

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Implementation Method 3

splices are needed to splice intermediate fibers together

Methodology Applied
Scientific EffectFiber splicing: Welding

Data Source

PatentUS12111498B2Devices and optical fiber routing arrangements for wave division multiplexing equipment
Publication Date: 2024.10.08 COMMSCOPE TECHNOLOGIES LLC
  • US12111498B2 patent drawing
  • US12111498B2 patent drawing
  • US12111498B2 patent drawing

AI summary

Components and arrangements for managing wave division multiplexing (WDM) filters of fiber optic networks. A flexible a substrate is used to fix a fiber routing scheme that corresponds to a cascading arrangement of WDM filters. The WDM filters can be packaged as a standalone unit for easier handling and splicing of fiber pigtails to the pre-arranged fiber routing scheme.