Flexible Substrates for Scalable Nucleic Acid Synthesis

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Solution Overview

Problem

There is a need for scalable, automated, highly accurate, and highly efficient systems for generating biomolecules for information storage, particularly in biomolecule-based information storage systems like DNA-based systems.

Innovation Solution

The method involves converting digital information into a nucleic acid sequence, synthesizing a large number of oligonucleic acids with predetermined sequences that encode the nucleic acid sequence, and storing these oligonucleic acids on a flexible structure with a surface, such as a reel-to-reel tape made of thermoplastic materials like polyaryletherketone.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rigid substrates are used for oligonucleic acid synthesis, then manufacturing precision can be maintained, but device complexity and scalability are limited

Engineering Contradiction:
ImprovescalabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent employs flexible substrates in the form of thin film tapes made from thermoplastic materials that can be continuously fed through synthesis and processing equipment. This flexible tape substrate enables scalable oligonucleic acid synthesis by allowing the substrate to be wound and unwound through automated processing systems, thereby improving scalability while managing device complexity through continuous processing architecture

Inventive Principle:
Principle #30Flexible shells and thin films

2Productivity

If flexible substrates are used for oligonucleic acid synthesis, then scalability and ease of operation are improved, but manufacturing precision may be compromised

Engineering Contradiction:
Improvesynthesis efficiencyVSAvoidoligonucleic acid synthesis accuracy
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent replaces traditional mechanical positioning systems with chemical and automated control mechanisms. The flexible substrate is moved through automated processing equipment where precise control of reagent delivery, temperature, and exposure time ensures accurate oligonucleic acid synthesis. The flexibility of the substrate is compensated by automated positioning and control systems that maintain manufacturing precision throughout the synthesis process

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If large numbers of oligonucleic acids are synthesized simultaneously, then productivity increases, but loss of information and accuracy decrease

Engineering Contradiction:
Improvesynthesis throughputVSAvoidsynthesis accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent divides the synthesis process into discrete, controlled steps performed on the flexible substrate in a sequential manner. Each step (coupling, capping, deprotection, oxidation) is precisely controlled and performed on specific regions of the substrate, allowing large numbers of oligonucleic acids to be synthesized simultaneously while maintaining accuracy through systematic process segmentation and control

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the efficient storage of large amounts of information in a compact format with high accuracy and scalability, utilizing the stability and high storage capacity of biomolecules like DNA.

Implementation Method 1

the bath or emissions from a spray bar expose the surface of the structure to an oxidizing reagent or a deblocking reagent

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS20250154589A1Flexible substrates for nucleic acid synthesis
Publication Date: 2025.05.15 ATLAS DATA STORAGE INC
  • US20250154589A1 patent drawing
  • US20250154589A1 patent drawing
  • US20250154589A1 patent drawing

AI summary

Provided herein are compositions, devices, systems and methods for the generation and use of biomolecule-based information for storage. Further described herein are highly efficient methods for long term data storage with 100% accuracy in the retention of information. Additionally, devices described herein for de novo synthesis of oligonucleic acids encoding information related to the original source information may have a flexible material for oligonucleic acids extension.