Flexible Tank Rectangular Base Inner Support Stability

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Solution Overview

Problem

Flexible tanks with circular bases are suboptimal due to increased material usage and reduced efficiency, particularly when used on inclines, as they are designed to prevent rolling but lack structural integrity and material efficiency.

Innovation Solution

A flexible tank design featuring a rectangular base with inner support members that are tensioned during filling and released as the tank fills, preventing rolling on inclines while minimizing material usage and maintaining structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a circular base is used to prevent rolling on inclines, then stability is improved, but material usage increases and efficiency decreases

Engineering Contradiction:
ImprovestabilityVSAvoidmaterial usage
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The tank is divided into a base section and enclosing wall section that can be separately manufactured and assembled. The base is made from a rectangular piece of flexible material that is folded and sealed to form a three-dimensional base structure, separating the base fabrication from the wall fabrication processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The flexible tank utilizes the dynamic properties of flexible material that can deform and adapt to inclined surfaces. The material's flexibility allows the tank to conform to ground irregularities and inclines, providing stability through adaptation rather than through a fixed geometric shape like a circle.

Inventive Principle:
Principle #15Dynamics

2Loss of substance

If a rectangular base is used to reduce material usage, then material efficiency is improved, but structural integrity on inclines deteriorates

Engineering Contradiction:
Improvematerial usageVSAvoidstructural integrity
Core Design Contradiction:
Loss of substanceVSStrength

Solution Approach 1:

The flexible material is folded and sealed to create a three-dimensional base structure with curved surfaces and rounded corners. This curvature distributes stresses more evenly across the base structure, enhancing its ability to withstand loads and maintain structural integrity on inclined surfaces while still using a rectangular footprint.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The tank is constructed from flexible material that combines the properties of flexibility for adaptation with sufficient strength for structural integrity. The material can be layered or复合 with other materials to enhance strength while maintaining the rectangular base configuration.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If inner support members are tensioned during filling, then structural stability is improved, but device complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoiddevice complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The inner support members are designed to be automatically tensioned by the hydrostatic pressure of the liquid being filled into the tank. As the liquid level rises, the pressure naturally tensions the support members, providing structural stability without requiring external actuation or complex control systems. The system uses the filling process itself to activate the support mechanism.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents the flexible tank from rolling on inclines while reducing material usage and maintaining structural integrity, allowing for efficient filling and use on varying surfaces without damage.

Implementation Method 1

the at least one inner support member is placed in tension during filling with a liquid

Methodology Applied
Scientific EffectTension: Tension

Implementation Method 2

These materials are exemplary and not to be deemed limiting. Such woven fabrics have a number of different types, weights, configurations, and materials

Methodology Applied
Scientific EffectHydrostatic pressure: Pressure Increase

Data Source

PatentUS11807448B2Flexible tank
Publication Date: 2023.11.07 AVON ENGINEERED FABRICATIONS LLC
  • US11807448B2 patent drawing
  • US11807448B2 patent drawing
  • US11807448B2 patent drawing

AI summary

A flexible tank fillable with a liquid having a base and at least one enclosing wall. The base has an upper surface and a lower surface, and defines a plurality of edges and a perimeter. The enclosing wall extends about the base and is attached thereto to, together with the base, define an enclosure. The inner brace assembly comprises at least one inner support member having a base wall attachment side and an encasing wall attachment side. The base wall attachment side is attached to the base spaced apart from the perimeter. The encasing wall attachment side is attached to the at least one enclosing wall spaced apart from the base fold.