Flexible Tented Nose Cover for Dynamic Facial Contour Sealing

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Solution Overview

Problem

Conventional face masks experience air leakage around the nose due to dynamic facial movements and varying facial contours, leading to reduced filtration efficiency and discomfort from rigidity.

Innovation Solution

A flexible tented facial cover with hinged segments, thinned portions, and air reflectors that dynamically expand to conform to the nose and cheek contours, minimizing air leakage and accommodating different facial shapes and movements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If masks are made more rigid to reduce movement and improve stability, then stability is improved, but comfort deteriorates due to restriction of facial movements

Engineering Contradiction:
Improvemask stabilityVSAvoidfacial movement comfort
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The mask is divided into multiple independent convolutions or pleats that can move separately. These segmented structures allow different parts of the mask to move independently, maintaining stability at the edges while allowing flexibility in the central breathing area, thus resolving the contradiction between stability and facial movement comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask incorporates dynamic convolutions that can expand and contract based on facial movements. These dynamic structures adapt to changing facial contours during speaking, breathing, and other movements, maintaining both stability and comfort by adjusting to the wearer's needs in real-time.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If masks are made flexible to accommodate facial movements, then ease of operation is improved, but stability deteriorates causing masks to slip and require frequent adjustments

Engineering Contradiction:
Improvefacial movement comfortVSAvoidmask stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The mask perimeter is segmented into multiple convolutions that can move independently, allowing the mask to flex with facial movements while maintaining edge contact with the face. This segmentation prevents slippage by distributing movement across multiple independent elements rather than requiring the entire mask to move uniformly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask utilizes flexible convolution structures that can bend and conform to facial contours while maintaining continuous contact with the skin. These flexible elements adapt to facial geometry changes during movement, providing both flexibility for comfort and stability through continuous surface contact.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If masks are made rigid to maintain shape and reduce air leakage, then air leakage is reduced, but comfort deteriorates due to restriction of facial movements

Engineering Contradiction:
Improvefiltration efficiencyVSAvoidfacial movement comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The mask is divided into rigid sealing edges and flexible convolution areas. The segmented design allows the perimeter sections to maintain rigid contact with the face for effective sealing and filtration, while the central convolution areas remain flexible to accommodate facial movements, thus resolving the contradiction between filtration efficiency and movement comfort.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different parts of the mask have different rigidity properties - the edge sections are made more rigid to ensure sealing and prevent air leakage, while the central breathing area is made more flexible to allow facial movements. This local differentiation of mechanical properties resolves the contradiction between reliable sealing and movement comfort.

Inventive Principle:
Principle #3Local quality

4Adaptability or versatility

If masks are made flexible to accommodate varying facial contours, then adaptability is improved, but reliability deteriorates allowing air to leak through gaps

Engineering Contradiction:
Improvefacial contour adaptationVSAvoidsealing effectiveness
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The mask incorporates multiple independent convolutions that can adjust to different facial contours while maintaining continuous sealing. The segmented structure allows each convolution to adapt locally to facial variations, ensuring reliable sealing across diverse face shapes without compromising overall adaptability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mask uses flexible convolution structures that can conform to varying facial geometries while maintaining continuous contact with the skin. This flexibility ensures adaptability to different face shapes, while the continuous film structure prevents air leakage by eliminating gaps between the mask and facial contours.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20230337764A1Flexible tented nose cover
Publication Date: 2023.10.26 KARUPPASAMY KARUNAKARAVEL
  • US20230337764A1 patent drawing
  • US20230337764A1 patent drawing
  • US20230337764A1 patent drawing

AI summary

A mask is provided that conforms to the convolutions in and around the nose and check, that can dynamically expand during facial movements, and that can reduce air leakage around the nose.