Flexible Thermal Patch for Core Body Temperature Prediction

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Solution Overview

Problem

Current wearable noninvasive core body temperature monitoring devices are limited by their invasive nature, power requirements, and accuracy, particularly in resource-limited settings, and lack integration with machine learning algorithms for precise temperature prediction.

Innovation Solution

A flexible, foldable thermal device with multiple temperature sensors and a machine learning algorithm that uses environmental context data to predict core body temperature, allowing for wireless, low-power operation and accurate monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If heat flux measurements are used for noninvasive core body temperature monitoring, then accuracy is improved, but power consumption increases and requires connection to electrical outlet

Engineering Contradiction:
Improvecore body temperature accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The heater component is extracted from the system, transitioning from active heat flux measurement to passive thermal conduction measurement. This removes the power-consuming element while retaining temperature monitoring capability through simplified thermal sensor arrays that measure temperature gradients without requiring external heating.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The active heating mechanism is replaced with passive thermal conduction principles. Instead of using a heater to create thermal gradients, the system relies on natural thermal conduction through the substrate and insulating layers, substituting mechanical/electrical energy input with passive physical processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If multiple temperature sensors are used to enhance accuracy, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvecore body temperature accuracyVSAvoidsensor array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensing function is segmented into multiple independent temperature sensors distributed across the patch, each measuring local temperature at different positions. This segmentation allows accurate reconstruction of thermal gradients and core body temperature through distributed measurement points without requiring complex individual sensor elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature sensors serve multiple functions: measuring skin surface temperature, detecting thermal gradients through the substrate, and providing data for machine learning algorithms. This multi-functionality reduces the need for separate specialized components, simplifying the overall device architecture while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If invasive monitoring devices are used, then measurement precision is improved, but ease of operation and adaptability worsen

Engineering Contradiction:
Improvecore body temperature accuracyVSAvoiddevice applicability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The invasive measurement capability is copied and replicated through multiple noninvasive temperature sensors positioned on the skin surface. By measuring temperature at multiple external points and using thermal conduction principles, the system reconstructs core body temperature without requiring physical insertion into the body, thus achieving invasive-level accuracy through noninvasive means.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The device uses a flexible substrate with thin insulating and sensing layers that can conform to the skin surface. This flexible, thin-film construction enables easy application and removal without invasive procedures, while the close contact with skin ensures accurate thermal measurement through the flexible interface.

Inventive Principle:
Principle #30Flexible shells and thin films

4Measurement precision

If machine learning algorithms are integrated for temperature prediction, then measurement precision is improved, but device complexity and power consumption increase

Engineering Contradiction:
Improvecore body temperature prediction accuracyVSAvoidalgorithm integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The machine learning model is trained beforehand using extensive temperature data to learn the relationship between sensor readings and core body temperature. This preliminary training phase allows the model to be deployed as a pre-processed algorithm that requires minimal real-time computation, reducing both device complexity and power consumption during actual operation while maintaining high prediction accuracy.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device provides accurate and continuous core body temperature monitoring with reduced power consumption, suitable for resource-limited settings and integration with machine learning for enhanced prediction accuracy, addressing the limitations of existing technologies.

Implementation Method 1

a thermally conducting material disposed within the thermal zone and beneath the pair of copper semi-circular components

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a first insulating material disposed in a covering relationship on the thermal zone... a second insulating material disposed in a covering relationship on the bottom layer of the patch

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

an annular copper ring circumferentially disposed around a thermally conducting material... a pair of copper semi-circular components disposed within the annular copper ring

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20240350018A1Wearable Patch Device for Core Body Temperature Measurements
Publication Date: 2024.10.24 TEXAS A&M UNIVERSITY
  • US20240350018A1 patent drawing
  • US20240350018A1 patent drawing
  • US20240350018A1 patent drawing

AI summary

Provided herein are thermal devices and single-use temperature measurement devices to predict and to monitor core body temperature in a subject, such as a patient. The devices utilize a plurality of thermal or temperature sensors disposed on a patch and insulated one from the other and a connection to a machine learning algorithm for prediction and monitoring. Also provided are systems and methods using the thermal device or temperature monitoring device and the machine learning algorithm to predict and measure core body temperature in the subject.