Flexible Tip Electrode for Linear Lesion Creation

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Solution Overview

Problem

Ablation catheters with traditional electrodes face challenges in efficiently creating linear lesions, as they are time-consuming, labor-intensive, and impractical, especially when dealing with tissue surfaces that have ridges, and existing solutions often result in unwanted damage or ineffective lesion creation.

Innovation Solution

The development of flexible tip electrodes with a dome-shaped tip and cylindrical walls featuring variously configured openings that allow for flexibility in bending and shortening, enabling improved electrode-to-tissue contact and precise ablation, including the use of a spiraling pattern and a coil for structural integrity, which enhances the ability to create continuous linear lesions without penetrating the tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single point electrode catheter is used to create linear lesions, then the procedure becomes time-consuming and labor-intensive, but the electrode can create lesions at precise points

Engineering Contradiction:
Improveefficiency of creating linear lesionsVSAvoidtime required to create linear lesions
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The electrode is divided into multiple segments or zones along its length, with each segment capable of independent energy delivery. This segmentation allows simultaneous or sequential activation of multiple electrode portions, enabling rapid creation of linear lesions without the need to manually position and activate a single point electrode repeatedly

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The electrode transitions from a single point contact to an elongated surface contact geometry. By extending the active electrode surface along the catheter shaft, the system delivers energy across a linear dimension rather than at a single point, dramatically increasing the rate of lesion creation while maintaining precision through controlled energy distribution along the electrode length

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If ring electrodes are used to create linear lesions, then the procedure is faster, but too much RF energy causes unwanted damage and creates spaced-apart single point lesions instead of connected linear lesions

Engineering Contradiction:
Improvespeed of creating linear lesionsVSAvoidunwanted tissue damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Different portions of the electrode surface have different energy delivery characteristics. The electrode design incorporates varying impedance, surface area, or active zone distributions along its length, allowing localized control of energy density. This enables higher overall productivity while preventing excessive energy concentration that would cause unwanted damage, by optimizing energy distribution to match the specific tissue target requirements

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts RF energy parameters (power, duration, frequency) based on real-time feedback from tissue impedance monitoring and pre-programmed protocols. This parameter control ensures that sufficient energy is delivered to create connected linear lesions without exceeding safe thresholds that would cause unwanted damage, resolving the contradiction between speed and safety

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a longitudinal type electrode is used, then flexibility is improved, but the electrode cannot effectively create linear lesions when laid across tissue having ridges and requires a spherical structure at the tip

Engineering Contradiction:
Improveflexibility of electrodeVSAvoideffectiveness on ridged tissue surfaces
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The electrode incorporates a curved or domed tip geometry rather than a flat longitudinal surface. This curvature allows the electrode to conform to ridged and irregular tissue surfaces, maintaining consistent contact across the electrode-tissue interface. The curved geometry enables effective linear lesion creation on complex anatomical surfaces while preserving the flexibility needed for navigation and adaptation

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible tip electrodes improve the efficiency and precision of creating linear lesions, especially on irregular tissue surfaces, reducing the risk of tissue penetration and allowing for deeper ablation with lower energy settings, while minimizing 'flipping' and maintaining consistent contact, thus enhancing surgical control and precision.

Implementation Method 1

allowing the consecutively-arranged ring electrodes to ablate the target tissue using RF energy

Methodology Applied
Scientific EffectRadio frequency energy: Electromagnetic Induction

Implementation Method 2

This electrode has micro-slotting or micro-apertures across its surface to improve flexibility of the electrode

Methodology Applied
Scientific EffectFlexibility through micro-slotting: Elasticity

Data Source

PatentUS11337750B2Ablation catheter with flexible electrode
Publication Date: 2022.05.24 ST JUDE MEDICAL ATRIAL FIBRILLATION DIVISION INC
  • US11337750B2 patent drawing
  • US11337750B2 patent drawing
  • US11337750B2 patent drawing

AI summary

A flexible tip electrode for an ablation catheter is disclosed. The catheter includes a catheter body and a hollow elongate tip electrode disposed at a distal end of the catheter body. The electrode includes a sidewall provided with one or more elongate gaps extending therethrough. The one or more elongate gaps providing flexibility in the sidewall for bending movement of the tip electrode relative to a longitudinal axis of the catheter body.