Flexible Top Cap with Internal Truss for Pool Wall Reinforcement

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Solution Overview

Problem

On-ground pools face increased construction costs and complexity due to the need for numerous reinforcing parts and a multi-person assembly process for complex designs, limiting design possibilities and aesthetic appeal.

Innovation Solution

A flexible top cap system with a shell body and internal truss structure that is laterally flexible to accommodate various pool designs, providing structural support while reducing the number of parts and simplifying the assembly process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional rigid top rail sections are used to reinforce the retaining wall, then structural support is provided, but the pool design is limited to simple configurations and assembly requires multiple persons

Engineering Contradiction:
Improvepool design flexibilityVSAvoidnumber of rail sections and assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The top cap incorporates a flexible portion that can dynamically adapt to different wall profiles and designs. This flexible section allows the rigid portions to be spaced further apart while maintaining structural support, enabling complex pool designs without requiring numerous rigid components or multi-person assembly

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The top cap is divided into rigid portions for structural support and a flexible portion for adaptation. This segmentation allows the rigid sections to be positioned only where structural support is needed, while the flexible section bridges gaps and conforms to various designs, reducing the total number of components required

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If complex pool designs are implemented with traditional reinforcing systems, then aesthetic appeal is improved, but construction cost increases due to more parts and intensive assembly

Engineering Contradiction:
Improvedesign complexityVSAvoidconstruction cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The top cap serves multiple functions: it provides structural reinforcement, adapts to various wall profiles, and enables complex designs. This multi-functionality reduces the need for multiple specialized components, simplifying manufacturing and reducing construction costs while maintaining design versatility

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If more top caps are installed to provide structural support, then wall reinforcement is improved, but assembly time and labor requirements increase

Engineering Contradiction:
Improvewall reinforcementVSAvoidassembly time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The flexible portion of the top cap allows for easier installation and adjustment, reducing assembly time. The flexible section can be easily molded to fit different configurations, enabling faster installation while maintaining adequate structural support through strategically positioned rigid portions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables more complex and aesthetically pleasing pool designs with reduced construction costs and streamlined assembly, allowing for single-person installation of advanced contours.

Implementation Method 1

Each top cap includes a shell body with an outer periphery and an internal truss structure

Methodology Applied
Scientific EffectTruss structure:

Data Source

PatentUS10344492B2Flexible top cap for a pool
Publication Date: 2019.07.09 TRIVECTOR MFG
  • US10344492B2 patent drawing
  • US10344492B2 patent drawing
  • US10344492B2 patent drawing

AI summary

A pool including a wall having a top end and a wall profile, and a reinforcing system for reinforcing the wall. The reinforcing system includes a plurality of top caps attached to the top end of the wall. Each top cap includes a shell body with a peripheral surface and at least one internal truss member such that each top cap is laterally flexible.