Flexible Touch Sensor Panel with Serpentine Electrode Connectors

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Solution Overview

Problem

Conventional touch sensor panels lack flexibility, making them unsuitable for integration into wearable devices or surfaces that require mechanical flexibility, such as watch straps, where they need to conform to the user's wrist and withstand stretching and bending without compromising electrical coupling.

Innovation Solution

The development of flexible touch sensor panel architectures where electrode connectors are patterned to allow touch electrodes to move closer or farther apart while maintaining electrical coupling, using serpentine or butterfly routing patterns that can flex and change shape in response to mechanical forces, and can be layered in different layers to avoid interfering with gaps in the electrodes for light transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional rigid touch sensor panels are used, then electrical coupling between electrodes is maintained, but flexibility and ability to conform to curved surfaces are lost

Engineering Contradiction:
ImproveflexibilityVSAvoidelectrical coupling
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The electrode connectors are designed with serpentine or butterfly routing patterns that allow dynamic deformation during stretching or bending. These patterns enable the connectors to change shape and absorb mechanical stress while maintaining continuous electrical pathways between electrodes, thus preserving electrical coupling during flexible deformation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The touch sensor panel employs flexible substrate materials and thin-film electrode structures that inherently provide mechanical flexibility. The electrode connectors are integrated into this flexible architecture, allowing the entire assembly to bend and conform to curved surfaces while maintaining functional integrity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If electrode connectors are made rigid to maintain electrical coupling, then electrical connectivity is stable, but the panel cannot withstand stretching and bending forces

Engineering Contradiction:
Improvemechanical flexibilityVSAvoidconnector pattern complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The serpentine and butterfly routing patterns are specifically designed to dynamically adapt to mechanical deformation. These patterns incorporate loops, curves, and redundant pathways that allow the connector to stretch and bend without breaking electrical continuity, effectively managing mechanical stress through geometric design rather than material complexity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The electrode connectors are divided into multiple segments along their length, with each segment capable of independent deformation. This segmentation allows the connector to distribute mechanical stress across multiple sections, preventing failure at any single point while maintaining overall electrical connectivity during flexing and stretching.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If solid electrodes are used to ensure electrical coupling, then conductivity is high, but light transmission is blocked

Engineering Contradiction:
Improvelight transmissionVSAvoidelectrical coupling
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The electrodes are designed with non-uniform local properties, featuring transparent or transparent-conductive material regions where light transmission is needed and more conductive regions for electrical coupling. The electrode connectors use serpentine patterns that route around gap regions, maintaining electrical pathways while allowing light to pass through designated transparent areas without obstruction.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11003289B1Flexible touch sensor panel
Publication Date: 2021.05.11 APPLE INC
  • US11003289B1 patent drawing
  • US11003289B1 patent drawing
  • US11003289B1 patent drawing

AI summary

Flexible touch sensor panels can be implemented on a strap of a wearable device. A flexible touch sensor panel can provide an additional touch sensitive surface for a user to activate functions on the wearable device without covering a touch screen of the wearable device. In some examples, the flexible touch sensor panels can include electrode connectors configured to electrically couple touch electrodes of the flexible touch sensor panel. In some examples, the electrode connectors can have a serpentine routing pattern configured to allow the touch electrodes to move closer together or farther apart while maintaining electrical coupling between the touch electrodes. In some examples, the touch electrodes can have gaps configured to allow light to pass through the gaps. In some examples, an LED panel can be formed below or one or more waveguide layers can be formed above the flexible touch sensor panel.