Flexible Toy Building Component with Mixed Material Base

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Solution Overview

Problem

Conventional toy building components are rigid and planar, limiting creative play and construction variations, and lack diversity in materials and colors, restricting the ability to stack blocks when not perfectly aligned and providing only uniform tactile experiences.

Innovation Solution

A flexible building assembly with a base and mounting components that can be manipulated into various shapes, allowing objects to be coupled regardless of alignment, featuring a combination of materials and colors to enhance play value and versatility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If conventional rigid and planar structures are used, then manufacturing precision and structural stability are improved, but adaptability and ease of operation deteriorate due to limited configuration variations and alignment requirements

Engineering Contradiction:
Improvestructural stabilityVSAvoidconfiguration variation
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The base is designed to be flexible rather than rigid, allowing it to change shape and configuration dynamically. This enables the structure to adapt to different building arrangements while maintaining stability through the flexible material's inherent properties

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The base is constructed from flexible material that can be manipulated into various shapes and configurations. This flexible shell approach allows the structure to provide stable support while accommodating diverse construction patterns and orientations

Inventive Principle:
Principle #30Flexible shells and thin films

2Ease of manufacture

If conventional rigid structures with frictional coupling are used, then manufacturing simplicity is improved, but ease of operation deteriorates due to strict alignment requirements for stacking

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidalignment tolerance
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The coupling mechanism utilizes the flexible material's ability to change its physical parameters (shape, density) in response to compression. When blocks are stacked, the flexible base compresses and deforms to accommodate misaligned blocks, then returns to its original shape, providing alignment tolerance without complex mechanisms

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If building components are made from single material and uniform color, then manufacturing complexity is reduced, but adaptability and tactile play value deteriorate

Engineering Contradiction:
Improvematerial uniformityVSAvoidtactile play value
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The base is constructed from flexible material with varying local properties including different colors and textures in different regions. This allows children to experience tactile variety and visual differentiation while interacting with the structure, enhancing play value without requiring multiple separate components

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables flexible and varied building configurations, allowing objects to be coupled in multiple orientations and shapes, providing a stable yet adaptable play surface that promotes creative construction and tactile exploration through mixed materials and colors.

Implementation Method 1

the base being flexible so that the base remains in a non-planar configuration

Methodology Applied
Scientific EffectFlexibility: Elasticity

Data Source

PatentUS10596480B1Building components
Publication Date: 2020.03.24 MATTEL INC
  • US10596480B1 patent drawing
  • US10596480B1 patent drawing
  • US10596480B1 patent drawing

AI summary

A toy building component is disclosed. The toy building component includes a first body portion formed from soft, flexible material and a second body portion formed from a hard, resilient material that is coupled to the first body portion. One of the first body portion and the second body portion comprises a mounting component that extends from the other of the first body portion and the second body portion, and the other of the first body portion and the second body portion forms a protective casing around the toy building component. The different materials have different properties, and in some embodiments, different colors. The portions may be co-molded together to form the building component.