Flexible Tube Insertion Apparatus with Variable Stiffness Control

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Solution Overview

Problem

Existing flexible tube insertion apparatuses face challenges in reducing external forces applied to insertion sections during deep tract insertion, potentially causing discomfort or damage to the insertion target body, as they lack effective control over bending stiffness to manage these forces.

Innovation Solution

A flexible tube insertion apparatus with variable stiffness portions, state detection sensors, shape and external force calculators, and a stiffness controller that adjusts the bending stiffness based on detected state information to keep external forces below a predetermined reference value, ensuring safer and more efficient insertion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the flexible tube is made stiff to maintain its shape during insertion, then the insertion control improves, but the external force applied to the insertion target body increases causing discomfort or damage

Engineering Contradiction:
Improveinsertion controlVSAvoidexternal force on insertion target body
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The flexible tube incorporates variable stiffness portions that can dynamically adjust their bending stiffness based on real-time feedback from shape and external force calculators. This allows the tube to be stiff when shape control is needed and flexible when external force reduction is prioritized, resolving the contradiction between insertion control and harm reduction

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The bending stiffness parameter of the flexible tube is made changeable through variable stiffness portions actuated by control elements. The system modifies this parameter in response to calculated shape and external force information, enabling adaptive adjustment between rigidity for control and flexibility for reducing external force on the insertion target body

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the flexible tube is made flexible to reduce external force on the insertion target body, then comfort improves, but the insertion control and depth achievement deteriorate

Engineering Contradiction:
Improveexternal force on insertion target bodyVSAvoidinsertion control
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The variable stiffness portions enable the tube to transition between flexible and stiff states dynamically during insertion. When approaching deep tract sections, the system increases stiffness for better control and depth achievement, then reduces stiffness when needing to minimize external force, thus resolving the contradiction between flexibility for comfort and stiffness for control

Inventive Principle:
Principle #15Dynamics

3Productivity

If the bending stiffness is increased to improve insertability in deep tracts, then insertion depth is achieved, but the external force exceeds safe limits causing potential damage

Engineering Contradiction:
Improveinsertion depthVSAvoidexternal force magnitude
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The system employs continuous feedback from state detection sensors that provide shape information and external force information to the stiffness controller. This feedback loop enables real-time monitoring and adjustment of bending stiffness to achieve insertion depth while preventing external force from exceeding predetermined safe limits, thus resolving the contradiction between depth achievement and safety

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The bending stiffness parameter is dynamically adjusted based on the balance between achieving insertion depth and maintaining external force within safe limits. The variable stiffness portions enable this parameter change in response to real-time conditions, allowing the tube to be stiff enough for deep insertion while preventing excessive external force

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10959604B2Flexible tube insertion apparatus
Publication Date: 2021.03.30 OLYMPUS CORPORATION(JP)
  • US10959604B2 patent drawing
  • US10959604B2 patent drawing
  • US10959604B2 patent drawing

AI summary

A flexible tube insertion apparatus includes a flexible tube to be inserted into an insertion target body, a variable stiffness portion that changes a bending stiffness of the flexible tube, a state detection sensor that detects state information of the flexible tube. The apparatus also includes a shape calculator that calculates shape information regarding a shape of the flexible tube based on the state information, an external force calculator that calculates external force information including magnitude of an external force received by the flexible tube based on the state information, and a stiffness controller that controls the variable stiffness portion in accordance with the shape information so that the magnitude of the external force received by the flexible tube becomes smaller than a reference value.