Flexible Wheel Assembly with Replaceable Tread

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Solution Overview

Problem

Conventional vehicle tires with air-inflated components are prone to punctures and require frequent replacement due to wear, leading to issues with flat tires and improper inflation, which affect vehicle performance.

Innovation Solution

A flexible wheel assembly with a replaceable outer tread, comprising a wheel disk and a tread member made of resilient materials, that deforms to maximize contact area with the driving surface without air inflation, allowing for secure fastening and easy replacement of the tread member.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air-inflated tire components are used, then shock absorption and shape conformity are improved, but puncture risk and flat tire concerns increase

Engineering Contradiction:
Improvepuncture resistanceVSAvoidshock absorption capability
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The tire is divided into separate replaceable components: an inner wheel assembly and an outer tread component. This segmentation allows the tread to be replaced independently when worn, eliminating the need to replace the entire tire and improving reliability without requiring air-inflated components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer tread is designed as a replaceable component that can be easily removed and replaced when worn. This approach treats the tread as a consumable part, allowing continuous use of the wheel assembly by replacing only the worn tread rather than the entire tire system.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Adaptability or versatility

If multiple tire components (treads, sidewalls, plies, liners, belts, beads) are used, then tire functionality is improved, but complexity and replacement difficulty increase

Engineering Contradiction:
Improvetire functionalityVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tire system is segmented into two main components: a simplified inner wheel assembly and an outer tread component. This reduces the overall number of components compared to conventional tires while maintaining essential functionality through the resilient material properties of the outer tread.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The outer tread component is designed to perform multiple functions simultaneously: providing traction, absorbing shocks through material resilience, and protecting the inner wheel assembly. This multi-functionality reduces the need for separate specialized components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If air-inflated components are used, then cushioning is improved, but inflation maintenance and performance consistency become problematic

Engineering Contradiction:
Improvecushioning capabilityVSAvoidinflation maintenance
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The air-inflation system is replaced with a solid resilient material system. The outer tread is made from elastomeric or polymeric materials that provide cushioning through their inherent material properties rather than through pressurized air, eliminating the need for inflation maintenance while maintaining shock absorption capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible wheel assembly eliminates concerns of flat tires and improper inflation, providing consistent vehicle performance by maximizing tread contact area and allowing for easy tread replacement, thus extending the life of the wheel assembly.

Implementation Method 1

a flexible wheel assembly having a replaceable outer tread... that deforms to maximize contact area between the wheel assembly's tread and a driving surface

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10906351B2Flexible wheel assembly
Publication Date: 2021.02.02 CATALANO PAUL
  • US10906351B2 patent drawing
  • US10906351B2 patent drawing
  • US10906351B2 patent drawing

AI summary

A wheel assembly comprising a wheel disk and a tread member disposed around the wheel disk. The wheel disk can have a substantially conical shape when in an unloaded state, but be flexible such that it can deform under load to optimize and/or maximize contact area between the tread member and a driving surface.