Flexing Crop Lifter Ski Mounting Plate Inversion

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Solution Overview

Problem

Conventional flexing crop lifters are prone to damage when navigating field contours and turns, as they extend a significant distance forward, leading to crop loss and operational inefficiencies due to their design.

Innovation Solution

A flexing crop lifter apparatus with a ski mounting plate extending rearward and downward from the guard finger, allowing the ski member to attach at the rear end of this plate under the knife, reducing the forward extension and incorporating a lifting arm that flexes to maintain the required range of motion, thus minimizing damage and improving operational proximity to the cutting knife.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the ski member extends a significant distance forward from the guard finger, then the crop lifter can follow ground contours and maintain flexing range of motion, but the crop lifter is subject to damage when passing through dips or ditches and pushes crop stems away from the knife

Engineering Contradiction:
Improveability to follow ground contoursVSAvoiddamage to crop lifter and crop
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

Instead of extending the ski member forward from the guard finger point, the patent inverts the design by having the ski member attach to the rear end of a mounting plate that extends rearward from the guard finger. This reverses the conventional forward-extension approach and places the flexing mechanism behind the guard finger, reducing forward projection and associated damage risks.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces a vertical dimension by having the ski mounting plate extend downward from the guard finger, and the ski member attach at the rear end of this plate. This vertical arrangement allows the ski member to achieve necessary flexing range of motion through a combination of vertical and horizontal movement, reducing the need for excessive forward extension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If the ski member extends a significant distance forward from the guard finger, then the crop lifter can provide sufficient flexing range of motion, but the cutting knife is positioned farther from the ground reducing cutting effectiveness

Engineering Contradiction:
Improverange of motion of ski memberVSAvoiddistance from cutting knife to ground
Core Design Contradiction:
Adaptability or versatilityVSLength of stationary object

Solution Approach 1:

The patent inverts the conventional arrangement by positioning the ski member attachment point at the rear end of a mounting plate that extends rearward from the guard finger, rather than having the ski member extend forward from the guard finger. This inversion allows the cutting knife to be positioned closer to the ground while the ski member achieves its flexing range of motion through the rearward and downward mounting plate configuration.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design reduces the risk of damage to the crop lifter and crop, maintaining effective cutting performance by keeping the cutting knife closer to the ground and reducing the distance the ski member extends forward, enhancing operational stability and efficiency.

Implementation Method 1

The ski member and the ski mounting plate are configured to flex

Methodology Applied
Scientific EffectFlexing: Elasticity

Data Source

PatentUS7520119B2Crop lifting apparatus
Publication Date: 2009.04.21 RALPH MCKAY INDS
  • US7520119B2 patent drawing
  • US7520119B2 patent drawing

AI summary

A flexing crop lifter apparatus includes a finger recess portion configured to receive a forward end of a guard finger, and a securing portion is adapted for attachment to the cutting header. A ski mounting plate extends rearward and downward from the finger recess portion under an attached guard finger. A ski member is attached at a rear end thereof to a rear end of the ski mounting plate and extends forward under the ski mounting plate and curves upward at a front end thereof. A lifting arm extends rearward from the front end of the ski member back and over a knife of the cutting header when the apparatus is attached to the guard finger. The ski member and the ski mounting plate are configured to flex.