Asymmetric Flexural Joint for Fiber Optic Scanning Precision

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Solution Overview

Problem

Fiber scanned display devices face challenges in achieving precise and uniform scanning of optical fiber tips due to directional bias and stiffness issues in mechanical joints, affecting image quality and scanning accuracy.

Innovation Solution

A mechanical joint with a neck portion, collar portion, and flexural element portion, featuring slots and beams for rotational symmetry and directionally dependent stiffness, is used to couple the actuator and waveguide, allowing for uniform force transmission and reduced directional bias, enabling precise scanning patterns.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional mechanical joint is used to couple the actuator and waveguide, then the structure is simple, but directional bias and stiffness issues cause imprecise scanning patterns

Engineering Contradiction:
Improvescanning precisionVSAvoidmechanical joint structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The mechanical joint employs asymmetric geometry in the flexural element portion with slots oriented at specific angles (e.g., 45 degrees) to create directionally dependent stiffness. This asymmetric design allows the joint to have different stiffness characteristics along different axes, enabling precise control of the waveguide tip scanning motion while compensating for directional biases in the actuator.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The flexural element portion incorporates slots and beams with specific geometric configurations that create localized stiffness variations. By concentrating structural features at critical locations (such as the orientation of slots relative to the actuator and waveguide), the design optimizes force transmission in specific directions while maintaining overall structural integrity.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the mechanical joint stiffness is increased to reduce positioning error, then scanning frequency decreases due to reduced flexibility

Engineering Contradiction:
Improvepositioning accuracyVSAvoidscanning frequency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The mechanical joint transitions from a static rigid structure to a dynamic flexible structure through the flexural element portion. The slots and beams are designed to provide appropriate flexibility at operating frequencies, allowing the joint to dynamically adapt its stiffness characteristics. This enables the system to achieve both positioning accuracy and high scanning frequencies by optimizing the flexural elements' geometric parameters.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The design optimizes geometric parameters of the flexural element (such as slot width, beam thickness, and orientation angles) to achieve the desired balance between stiffness and flexibility. By carefully selecting these parameters, the mechanical joint can provide sufficient stiffness for accurate positioning while maintaining the flexibility needed for high-frequency scanning operations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mechanical joint enhances image quality by ensuring predictable scanning patterns, increasing scanning frequency, and adjusting stiffness to optimize performance, achieving deflection angles and frequencies suitable for high-resolution imaging.

Implementation Method 1

a flexural element portion configured to mechanically couple the neck portion to the collar portion, such that forces imparted onto the collar portion are transmitted to the neck portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4191298B1Mechanical joint for use in fiber optic imaging systems
Publication Date: 2024.10.09 MAGIC LEAP INC
  • EP4191298B1 patent drawingFigure 1A
  • EP4191298B1 patent drawingFigure 1B
  • EP4191298B1 patent drawingFigure 1C~1D

AI summary

The invention relates to an apparatus, comprising: an optical fiber (106); an actuator (114) configured to generate a force to vary an orientation of a first end (108) of the optical fiber (106); and a joint (200, 500, 600, 700) mechanically coupling the actuator (114) to the optical fiber (106), wherein the joint (200, 500, 600, 700) is configured to couple the force generated by the actuator (114) to the optical fiber (106), and wherein the joint (200, 500, 600, 700) comprises: a neck (208, 502, 602, 702) extending along an axis (z, 150, 512, 608, 714), the optical fiber (106) being threaded through an aperture extending along the axis (z, 150, 512, 608, 714) through the neck (208, 502, 602, 702), wherein the optical fiber (106) is attached to the joint (200, 500, 600, 700) at a surface of the neck (208, 502, 602, 702) facing the axis (z, 150, 512, 608, 714), a collar (210, 504, 604, 704) extending along the axis (z, 150, 512, 608, 714), wherein the actuator (114) is mechanically attached to the joint (200, 500, 600, 700) at an inner surface (224) of the collar (210, 504, 604, 704) facing the axis, flexural elements or other components with asymmetrical stiffness connect the neck to the collar.