Disk Drive Flexure Bent Stub Crosstalk Reduction

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Solution Overview

Problem

Crosstalk occurs in disk drive flexures due to the presence of a stub over the terminals of a circuit board, affecting the electrical characteristics of the disk drive.

Innovation Solution

A disk drive flexure with a bent stub portion is designed, where the stub is bent in the thickness direction to reduce crosstalk, with a bending angle of 30° or more, effectively isolating read conductors from write conductors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a stub is left uncut near the tail pad portion after cutting off the test pad portion, then the flexure tail structure is simplified and manufacturing is easier, but crosstalk occurs between write conductors and read conductors affecting electrical characteristics

Engineering Contradiction:
Improveflexure tail manufacturingVSAvoidcrosstalk
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The harmful stub portion containing the conductors is completely removed by cutting the flexure tail at a position that extends beyond the stub. This extraction eliminates the source of crosstalk while preserving the functional tail pad portion with tail electrodes that remains connected to the circuit board.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flexure tail is divided into distinct functional segments: the tail pad portion with tail electrodes for electrical connection to the circuit board, and the stub portion containing conductors that is completely removed. This segmentation allows the harmful stub to be separated and eliminated while retaining the functional tail pad.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If the stub is disposed over terminals of a circuit board, then the flexure tail can be compactly arranged, but electrical interference occurs between conductors affecting disk drive electrical characteristics

Engineering Contradiction:
Improveflexure tail areaVSAvoidelectrical characteristics
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The stub portion that causes electrical interference is completely extracted and removed from the flexure tail. The cutting line is positioned to extend beyond the stub, ensuring complete removal of the harmful conductors while maintaining the functional tail pad portion for electrical connection.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The stub portion, which initially appears as waste material to be minimized, is actually utilized as a design element that can be completely removed to eliminate crosstalk. By positioning the cutting line to extend beyond the stub, the removal of what was considered unnecessary material actually solves the electrical interference problem.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Data Source

PatentUS9064516B2Disk drive flexure
Publication Date: 2015.06.23 NHK SPRING CO LTD
  • US9064516B2 patent drawing
  • US9064516B2 patent drawing
  • US9064516B2 patent drawing

AI summary

A flexure tail is provided in a flexure including a metal base and a conductive circuit portion. The flexure tail includes a tail pad portion. In the tail pad portion, tail electrodes to are arranged. At the tail pad portion, a stub which remains after a test pad portion is cut off is formed. The stub includes conductors to which are left uncut. The conductors to which are left uncut are electrically connected to the tail electrodes to, respectively. The stub includes a bent portion. The bent portion is formed by bending a frame portion of the tail pad portion, and forms an angle of 30° or more with respect to a circuit board. The tail electrodes to are joined to terminals to of the circuit board.