Image Forming Apparatus Flexure Guide for Cutting Interference

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Solution Overview

Problem

In image forming apparatuses, the movement of the cutting part during cutting can interfere with the transfer process at the transfer part, affecting the quality and stability of the medium being processed.

Innovation Solution

Incorporating a flexure forming part that guides the medium to form a flexure between the cutting and transfer parts, and an opposing part that moves away from the guide part to absorb the movement of the cutting part, preventing interference with the transfer process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the cutting part moves during cutting to cut the medium, then the cutting function is achieved, but the movement of the cutting part interferes with the transfer process at the transfer part

Engineering Contradiction:
Improvecutting functionVSAvoidtransfer process stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent divides the medium path into separate sections: a cutting section where the cutting part operates, and a transfer section where the transfer part operates. By spatially segmenting the process, the movement of the cutting part during cutting does not interfere with the transfer process, as they occur in distinct zones along the medium path.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary mechanism (the flexible guide part forming a flexure) between the cutting part and the transfer part. This intermediary absorbs and isolates the movement of the cutting part, preventing it from being transmitted to the transfer part, thus protecting the transfer process stability while allowing the cutting function to operate.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the guide part remains stationary during cutting, then the structure is simple, but the movement of the cutting part affects the transfer part

Engineering Contradiction:
Improveguide part structureVSAvoidtransfer process stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The guide part is designed to be flexible rather than rigid, allowing it to dynamically form a flexure during cutting. This dynamic behavior enables the guide part to adapt to the movement of the cutting part while maintaining isolation from the transfer part, resolving the contradiction between structural simplicity and transfer process stability.

Inventive Principle:
Principle #15Dynamics

3Reliability

If the guide part forms a flexure during cutting, then the cutting movement is isolated from the transfer part, but the guide part must move (retreat) which adds complexity

Engineering Contradiction:
Improvetransfer process stabilityVSAvoidguide part movement mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guide part utilizes the flexibility of the medium itself to form the flexure, rather than requiring a complex mechanical retreat mechanism. The medium's own properties are leveraged to create the necessary flexure, allowing the guide part to maintain its position while the medium bends, thus isolating cutting movements without adding significant mechanical complexity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexure formed in the medium acts as a buffering mechanism, isolating the cutting part's movement from the transfer part, ensuring uninterrupted and stable transfer of images onto the medium.

Implementation Method 1

a flexible member that guides the medium and forms a flexure of the medium between the cutting part and the transfer part in the carrying direction

Methodology Applied
Scientific EffectFlexure: Elasticity

Data Source

PatentUS11339023B2Image forming apparatus
Publication Date: 2022.05.24 OKI ELECTRIC INDUSTRY CO LTD
  • US11339023B2 patent drawing
  • US11339023B2 patent drawing
  • US11339023B2 patent drawing

AI summary

An image forming apparatus includes a cutting part cutting a medium, a transfer part arranged on a downstream side of the cutting part in a carrying direction and transfers a developer image to the medium; a flexure forming part having a guide part and forms a flexure of the medium by bending the medium between the cutting part and the transfer part in the carrying direction; and an opposing part that is arranged opposing the flexure forming part via a carrying path through which the medium is carried, wherein the guide part performs a retreat movement either before or after the cutting part starts to cut the medium, wherein the retreat movement is a movement of the guide part in which the guide part moves in a direction away from the opposing part.