Flexure Wobbler Motion Converter With Low-Friction Energy Storage

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Solution Overview

Problem

Existing mechanical systems that convert between linear and rotary motion often require multiple moving parts, such as bearings, which can lead to friction, maintenance issues, and increased complexity.

Innovation Solution

The use of flexure assemblies and a wobbler assembly with a cylindrical body to convert between linear and rotary motion, reducing the number of moving parts and friction by storing energy elastically rather than dissipating it through friction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional mechanical systems with bearings are used to convert between linear and rotary motion, then the conversion function is achieved, but friction increases and maintenance requirements increase

Engineering Contradiction:
Improvemaintenance needsVSAvoidfriction
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent replaces traditional mechanical bearing systems with a flexure-based mechanism. The flexure assembly uses elastic deformation of a flexible beam structure to enable relative motion between the linear moving component and rotary component, eliminating the need for bearings and thereby reducing friction and maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention employs a flexure assembly consisting of a flexible beam with varying cross-sectional thickness. This flexible structure acts as a compliant mechanical element that allows motion conversion through elastic bending, replacing rigid mechanical joints and reducing energy loss to friction.

Inventive Principle:
Principle #30Flexible shells and thin films

2Adaptability or versatility

If multiple moving parts are used in motion conversion systems, then the conversion function is achieved, but device complexity increases

Engineering Contradiction:
Improvemotion conversion functionVSAvoidnumber of moving parts
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into a single flexure assembly component. The flexible beam simultaneously provides structural support, enables linear-to-rotary motion conversion, and acts as a spring element for energy storage, thereby reducing the total number of separate moving parts while maintaining conversion functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexure assembly serves multiple purposes: it acts as a mechanical linkage for motion conversion, a spring element for energy storage and shock absorption, and a structural component connecting different parts of the system. This multi-functionality reduces overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient bidirectional conversion between linear and rotary motion with reduced friction and maintenance needs, allowing for constant or variable rotational speed and torque, and oscillating linear motion patterns.

Implementation Method 1

The plurality of flexure assemblies may include a first flexure having a having a first end, a second end, a length extending in a direction parallel to the first axis, a width extending radially from the first axis, and a thickness.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12085152B2Apparatus and method for converting between linear and rotary motion and systems involving the same
Publication Date: 2024.09.10 SENCERA ENERGY INC
  • US12085152B2 patent drawing
  • US12085152B2 patent drawing
  • US12085152B2 patent drawing

AI summary

An apparatus and a method for converting linear motion to rotary motion are provided. In some embodiments, the apparatus may include a plate having a plurality of connection points and a channel. The apparatus may also include a wobbler having an end that extends along the first axis and a cylindrical body having a second axis that is offset from the first axis by a first angle. The plate may be rotatably connected to the cylindrical body and configured to rotate about the second axis. The apparatus may further include a plurality of flexure assemblies connected to the plurality of connection points of the plate.